S80 L6-2.9L VIN 92 B6294S2 (2004): Body and Frame

Also for this vehicle: S80 2.9 L6-2.9L VIN 94 B6294S (2000), S80 AWD L5-2.5L Turbo VIN 59 B5254T2 (2005), S80 AWD V8-4.4L VIN 85 B8444S (2008), S80 FWD L6-3.2L VIN 94 B6324S4 (2011), S80 FWD L6-3.2L VIN 98 B6324S (2010), S80 L5-2.5L Turbo VIN 59 B5254T2 (2004), S80 L6-3.2L VIN 98 B6324S (2007), S80 T6 Executive L6-2.8L Turbo VIN 90 B6284T (2001), S80 T6 L6-2.8L Turbo VIN 90 B6284T (1999), S80 T6 L6-2.9L Turbo VIN 91 B6294T (2002), S80 Factory Service Manual (1999-2006), S80 Factory Service Manual (2007-2016), S80L Factory Service Manual (2008-2016).

Diagnostics Maintenance Engine Transmission Brakes Electrical Steering & suspension Heating & A/C Body & interior

Choose Sections to see everything in a chapter, or a chapter title to start at its first page.

01Relays and Modules Relays and Modules: Sections
02Sensors and Switches Sensors and Switches: Sections
03Maintenance Maintenance: Sections
04Engine, Cooling and Exhaust Engine, Cooling and Exhaust: Sections
05Powertrain Management Powertrain Management: Sections
06Transmission and Drivetrain Transmission and Drivetrain: Sections
07Brakes and Traction Control Brakes and Traction Control: Sections
08Starting and Charging Starting and Charging: Sections
09Power and Ground Distribution Power and Ground Distribution: Sections
10Steering and Suspension Steering and Suspension: Sections
11Heating and Air Conditioning Heating and Air Conditioning: Sections
12Restraint Systems Restraint Systems: Sections
13Accessories and Optional Equipment Accessories and Optional Equipment: Sections
14Body and Frame Body and Frame: Sections
- Body Control Systems › Body Control Module › Component Information265 pages
  - Locations
  - Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…230
  - Service and Repair › Accessory Electronic Module (AEM)2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…34
- Bumper16 pages
  - Front Bumper › Front Bumper Cover / Fascia › System Information12 pages
    Adjustments2
    Service and Repair › Air Baffle2 3 4 5 6 7 8 9 10
  - Rear Bumper › Rear Bumper Cover / Fascia › System Information › Service and Repair2 3 4
- Cowl › Cowl Moulding / Trim › System Information › Service and Repair
- Doors, Hood and Trunk122 pages
- Exterior Moulding / Trim9 pages
- Fender › Front Fender › System Information › Service and Repair
- Frame108 pages
  - Cross-Member13 pages
    Front Cross-Member Bushing › System Information › Technical Service Bulletins7 pages
    Customer Interest: › TNN21-18 › May › 04 › Body/Frame - Squeaking/Crunching Noise When Wet/Cold2
    All Technical Service Bulletins for Front Cross-Member Bushing: › TNN21-18 › May › 04 › Body/Frame - Squeaking/Crunching Noise When Wet/Cold2
    All Other Service Bulletins for Front Cross-Member Bushing: › TJ304 › Jan › 09 › Body - Front/Rear Door Weatherstrips Come Loose2 3
    Rear Cross-Member Bushing › System Information › Service and Repair2 3 4 5 6
  - Subframe52 pages
    Front Subframe › System Information › Service and Repair › Replacing the Front Sub-Frame2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
    Rear Subframe › System Information › Service and Repair2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…31
  - Trailer Hitch › Component Information43 pages
    Technical Service Bulletins6 pages
    All Technical Service Bulletins for Trailer Hitch: › 8890013 › Apr › 04 › Recall - Trailer Hitch Replacement2 3
    Recalls for Trailer Hitch: › 8890013 › Apr › 04 › Recall - Trailer Hitch Replacement2 3
    Service and Repair › Detachable Tow Hitch2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…37
- Grille › Component Information › Service and Repair
- Interior Moulding / Trim87 pages
- Locks25 pages
- Mirrors4 pages
  - Power Mirror Control Module › Component Information › Service and Repair2
  - Power Mirror Switch › Component Information › Locations › Heated Rear Window/door Mirror Switch2
- Paint, Striping and Decals › Paint › System Information › Application and ID2 3
- Radiator Support › Component Information › Service and Repair
- Relays and Modules - Body and Frame77 pages
  - Door Module › Component Information › Locations › Driver/Passenger Door Module (DDM)/(PDM)2 3
  - Fuel Door Release Relay › Component Information › Locations2 3 4 5 6 7 8 9 10 11
  - Head Restraint Relay › Component Information › Locations
  - Power Door Lock Relay › Component Information › Locations2 3 4 5 6 7 8 9 10 11
  - Power Mirror Control Module › Component Information › Service and Repair2
  - Power Seat Control Module › Component Information27 pages
    Locations › Power Driver's Seat Module2 3
    Description and Operation › System Overview2 3 4 5 6 7
    Testing and Inspection › Component Tests and General Diagnostics2 3 4 5 6 7 8 9 10
    Service and Repair › First Generation Power Seats2 3 4 5 6 7
  - Seat Heater Control Module › Component Information › Locations2
  - Seat Heater Relay › Component Information › Service and Repair2
  - Sunroof / Moonroof Module › Component Information7 pages
    Locations2 3
    Service and Repair › Procedures2 3 4
  - Trunk / Liftgate Relay › Component Information › Locations2 3 4 5 6 7 8 9 10 11
- Roof and Associated Components › Sunroof / Moonroof38 pages
- Seats776 pages
  - Child Seat › Component Information › Service and Repair › Activity Bag2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…69
  - Head Rest › Component Information272 pages
    Locations
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…230
    Testing and Inspection › Trouble-Shooting Information2 3 4 5
    Service and Repair › First Generation Power Seats2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…36
  - Head Restraint Relay › Component Information › Locations
  - Power Seat Control Module › Component Information27 pages
    Locations › Power Driver's Seat Module2 3
    Description and Operation › System Overview2 3 4 5 6 7
    Testing and Inspection › Component Tests and General Diagnostics2 3 4 5 6 7 8 9 10
    Service and Repair › First Generation Power Seats2 3 4 5 6 7
  - Power Seat Motor › Component Information30 pages
    Locations › Driver Seat Motor2
    Service and Repair › Electric Motor Backrest Cushion, Replacing2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…28
  - Seat Back › Component Information › Service and Repair › Front Seat, Driver's Seat, Front Seat2 3 4 5 6 7 8 9 10 11
  - Seat Bottom › Seat Bottom Frame › Component Information › Technical Service Bulletins20 pages
    All Technical Service Bulletins for Seat Bottom Frame:10 pages
    TNN85-26 › Jul › 05 › Interior - Power Seat Rocks Fore/Aft on Accel/Decel2 3 4 5 6
    8850036 › Dec › 04 › Interior - Front Seat Loose/Play/Clicking Noise2 3 4
    Customer Interest for Seat Bottom Frame:10 pages
    TNN85-26 › Jul › 05 › Interior - Power Seat Rocks Fore/Aft on Accel/Decel2 3 4 5 6
    8850036 › Dec › 04 › Interior - Front Seat Loose/Play/Clicking Noise2 3 4
  - Seat Cover › Component Information › Service and Repair › Front Seat2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
  - Seat Cushion › Component Information › Service and Repair › Cushion2 3 4 5 6 7
  - Seat Heater › Component Information286 pages
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…230
    Testing and Inspection › Checking the Seat Temperature2 3 4 5 6 7 8 9 10 11 12 13
    Service and Repair › Heater Pad, Replacing2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…43
  - Seat Heater Control Module › Component Information › Locations2
  - Seat Heater Relay › Component Information › Service and Repair2
  - Seat Heater Sensor › Component Information › Locations
  - Seat Heater Switch › Component Information › Locations › Switch, Left-Hand Heated Seat2
  - Seat Latch › Component Information › Service and Repair2
  - Seat Track › Component Information28 pages
    Technical Service Bulletins20 pages
    Customer Interest:8 pages
    TNN85-26 › Jul › 05 › Interior - Power Seat Rocks Fore/Aft on Accel/Decel2 3 4 5 6
    8850033 › Sep › 03 › Interior - Front Seat Noise/Rocking Motion2
    All Technical Service Bulletins:10 pages
    TNN85-26 › Jul › 05 › Interior - Power Seat Rocks Fore/Aft on Accel/Decel2 3 4 5 6
    TNN85-25 › Dec › 04 › Interior - Front Seat Slide Rail Adjustment2
    8850033 › Sep › 03 › Interior - Front Seat Noise/Rocking Motion2
    All Other Service Bulletins for Seat Track: › TJ15493 › Jun › 10 › Navigation System - Various Malfunctions2
    All Other Service Bulletins for Seat Track: › TJ15493 › Jun › 10 › Navigation System - Various Malfunctions
    Service and Repair › Seat Rail Drive End2 3 4 5 6 7 8
- Sensors and Switches - Body and Frame15 pages
- Sound Proofing / Insulation › Component Information › Service and Repair
- Unibody › Cowl › Cowl Moulding / Trim › System Information › Service and Repair
- Weatherstrip25 pages
  - Front Door Weatherstrip › Component Information13 pages
    Technical Service Bulletins6 pages
    Customer Interest for Front Door Weatherstrip: › TJ304 › Jan › 09 › Body - Front/Rear Door Weatherstrips Come Loose2 3
    All Technical Service Bulletins for Front Door Weatherstrip: › TJ304 › Jan › 09 › Body - Front/Rear Door Weatherstrips Come Loose2 3
    Service and Repair › Installing Components2 3 4 5 6 7
  - Front Door Window Glass Weatherstrip › Component Information › Service and Repair
  - Rear Door Weatherstrip › Component Information11 pages
    Technical Service Bulletins6 pages
    Customer Interest for Rear Door Weatherstrip: › TJ304 › Jan › 09 › Body - Front/Rear Door Weatherstrips Come Loose2 3
    All Technical Service Bulletins for Rear Door Weatherstrip: › TJ304 › Jan › 09 › Body - Front/Rear Door Weatherstrips Come Loose2 3
    Service and Repair › Installing Components2 3 4 5
15Cruise Control Cruise Control: Sections
16Instrument Panel, Gauges and Warning Indicators Instrument Panel, Gauges and Warning Indicators: Sections
17Lighting and Horns Lighting and Horns: Sections
18Windows and Glass Windows and Glass: Sections
19Wiper and Washer Systems Wiper and Washer Systems: Sections