XC90 L5-2.5L Turbo VIN 59 B5254T2 (2004)
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the spring.
Press up the control arm by hand.
Install the screw on the control arm in the wheel spindle. Finger tighten.
Note! Check that the spring is correctly installed in the lower spring seat.
Install:
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the parking brake cable
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the expander
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the spring for the parking brake shoes
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the brake disc
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the 1 M6 screw for the brake disc
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the ABS sensor using an M6 screw
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the ABS line on the wheel spindle and the lateral link.
Installing the brake caliper
Install:
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the brake caliper holder
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the sliding pin for the brake caliper. Tighten. See Tightening torque See: Brakes and Traction Control/Specifications/Tightening Torque
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the brake pads.
Install tensioner999 5659 Tension caliper See: Tools and Equipment/999 5659 Tension Caliper. See Tensioner 999 5659, User instructions See: Steering
and Suspension/Suspension/Service and Repair/User Instructions.
Press the tensioner up approximately 25mm from the normal position.
Note! The tensioner must be positioned as far out as possible on the tensioner plates to provide the correct lifting force.
Install the screw for the lower mounting for the shock absorber. Finger tighten.
Press the control arms up into the normal position.
Tighten (lower control arm):
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the lower control arm in the wheel spindle using an M12 screw
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the lower inner control arm mounting in the sub-frame using an M12 screw
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the lower mounting for the shock absorber using an M12 screw.
Tighten:
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the M12 screws for the lateral link
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the M12 screws for the tie rod
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the anti-roll bar link for the anti-roll bar using an M12 screw.
Use a Torx wrench as a counterhold so that the boot is not damaged.
Tighten (upper control arm):
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the rear upper control arm mounting using an M12 screw
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the upper control arm mounting in the wheel spindle using an M12 screw.
Installing the exhaust system
Install the exhaust system. See See: Engine, Cooling and Exhaust/Exhaust System/Exhaust Pipe/Service and Repair
Finishing
Remove tensioner999 5659 Tension caliper See: Tools and Equipment/999 5659 Tension Caliper. See Tensioner 999 5659, User instructions See:
Steering and Suspension/Suspension/Service and Repair/User Instructions.
Install the wheel. See Installing wheels See: Maintenance/Wheels and Tires/Wheels/Service and Repair.
Activate the self adjuster for the parking brake. See Parking brake self-adjustment, resetting See: Brakes and Traction Control/Parking Brake
System/Adjustments/Parking Brake Self-Adjustment, Resetting.
Align the wheels. See Wheel alignment, checking / adjusting See: Maintenance/Alignment/Service and Repair.
