XC90 L5-2.5L Turbo VIN 59 B5254T2 (2004)
Use a screwdriver to tap the sealing ring out of the socket.
Check the mating surface for the connecting socket. The socket must be replaced if there are signs of grooves or corrosion.
Installing the connecting socket
Heat the sleeve to 150° - 175° C in an oven and place the sleeve in drift 999 5778 Drift See: Tools and Equipment/999 5778 Drift. Set it against the
transmission and tap in the sleeve until contacts the differential.
The above operation must be carried out quickly to prevent the heat spreading to the differential and causing the differential to expand.
Control measurement: the distance from the end of the connecting socket to the flat surface outside the sealing ring seat on the gearbox housing must be
approximately 41 mm.
Note! Use protective gloves when handling the heated socket. Care must be also taken to prevent burns in the remaining operations.
Installing the sealing ring for the connecting socket
Lubricate the sealing ring lip and the mating surface on the socket. Use ATF fluid.
Insert the seal ring to the sleeve. Tap the sleeve into place with drift 999 5780 Drift See: Tools and Equipment/999 5780 Drift. Tap in the drift until it
contacts the transmission housing.
Installing the sealing ring for the differential
