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volvo Workshop Repair Guides


XC90 2.5T AWD L5-2.5L Turbo VIN 59 B5254T2 (2003)

Engine, Cooling and Exhaust > Engine > Cylinder Block Assembly > Engine Block Heater > Component Information > Service and Repair > Relay Electrical Engine Block Heater, Replacing > Page 3131

Page 15
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Image A applies to cars with T stay, as illustrated

Image B applies to cars without T stay

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Clean the area where the heater is to be installed. This ensures optimal heat conduction to the cylinder block. Also clean the internal threads.

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Connect the cable supplied to the heater.

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Install the heater on the engine block, as illustrated.

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Install spacer washer (1) (t=10 mm (25/64")) between the mounting bracket (2) and mounting hole (3) in the engine block. The outer spacer
washer(4) (t=32 mm (1 1/4")) is inserted between the mounting bracket (2) and the T stay, if applicable.

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Tighten the heater using the screws from the kit. Tighten to 16 Nm (12 lbf.ft.).

Applies to cars with stay for the turbocharger from model year 2005-

Note!

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S60 CH 425000-

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V70 CH 459000-

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XC70 CH 173000-

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S80 CH 390000-

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XC90 CH 134000-

Illustration A

Engine, Cooling and Exhaust > Engine > Cylinder Block Assembly > Engine Block Heater > Component Information > Service and Repair > Relay Electrical Engine Block Heater, Replacing > Page 3131

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