XC90 2.5T AWD L5-2.5L Turbo VIN 59 B5254T2 (2003)
Knock off the spacer (1) from the stay. Grind off the welds if the spacer is secured too tightly.
Carefully clean the surface where the heater is to be located to provide good heat conduction to the engine block. Also clean the internal threads.
Hint: To facilitate the installation of the heater on the engine block, first secure the tensioner (2) by the heater using a small piece of butyl tape and then
also secure the spacer sleeve (1) on the rear side of the tensioner using a small piece of butyl tape.
Note! The bent section of the tensioner must point away from the heater.
Install space washer (1)(t=10 mm (25/64")) between tensioner (2) and the mounting in the engine block (3). Install the outer spacer washer (4)
(t=32 mm (1 1/4")) on the outside of the bracket.
Thread through the long screw (5) so that everything is held together.
Thread the heater and the tensioner. Install the turbocharger stay and screw using the three screws as follows:
Screw the turbocharger stay into place through the tensioner in the mounting in the engine block, with the long screw (1).