XC90 2.5T AWD L5-2.5L Turbo VIN 59 B5254T2 (2003)
Note! Ensure that the sealing ring in the oil pump is not damaged during installation
Install 4 new screws as guides
Pull in the oil pump with drift 999 5455 PUNCH See: Tools and Equipment/999 5455 Punch and the crankshaft center nut.
Note! Ensure that the crankshaft does not rotate when drawing in the pump.
Tighten the screws crosswise. Tighten to 10 Nm
Install the crankshaft timing gear pulley.
Carefully tap alternately around the pulley until end position is reached.
Note! The timing gear pulley can only be in one position on the splines on the end of the crankshaft.
Install the vibration damper
Install the vibration damper.
Tighten the center nut. Tighten to 180 Nm.
Use counterhold 999 5433 COUNTERHOLD See: Tools and Equipment/999 5433 Counterhold.
Remove the counterhold. Tighten the screws. Tighten to 25 Nm.
Angle-tighten 30°. Use bevel protractor 951 2050 BEVEL PROTRACTOR See: Tools and Equipment/951 2050 Bevel Protractor.
Install the timing belt