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volvo Workshop Repair Guides


XC90 2.5T AWD L5-2.5L Turbo VIN 59 B5254T2 (2003)

Engine, Cooling and Exhaust > Engine > Seals and Gaskets, Engine > Front Crankshaft Seal > Component Information > Service and Repair > Oil Pump/Crankshaft Seal, Front, Replacing > Page 3353

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Remove the old seal using a groove-cut chisel or: 999 5919 PULLER See: Tools and Equipment/999 5919 Puller 

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Clean the mating surface

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Grease and install a new seal.

Use tool 999 5455 PUNCH See: Tools and Equipment/999 5455 Punch 

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Press in the seal using a drift and the crankshaft center nut. As illustrated.

Note! Ensure that the crankshaft does not rotate when pressing in the crankshaft seal.

Remove the oil pump

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Remove the four oil pump screws

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Remove the oil pump.

Use a groove-cut chisel and carefully break at the stop lugs

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Clean the gasket face and the mating surfaces.

Install the oil pump

Install new oil pump

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Install a new gasket

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Carefully insert the oil pump over the end of the crankshaft.

Engine, Cooling and Exhaust > Engine > Seals and Gaskets, Engine > Front Crankshaft Seal > Component Information > Service and Repair > Oil Pump/Crankshaft Seal, Front, Replacing > Page 3353

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