XC90 2.5T AWD L5-2.5L Turbo VIN 59 B5254T2 (2003): Transmission and Drivetrain

Also for this vehicle: XC90 AWD L5-2.5L Turbo VIN 59 B5254T2 (2005), XC90 AWD L6-2.9L Turbo VIN 91 B6294T (2004), XC90 AWD L6-3.2L VIN 98 B6324S (2007), XC90 AWD V8-4.4L VIN 85 B8444S (2005), XC90 FWD L6-3.2L VIN 95 B6324S5 (2011), XC90 FWD L6-3.2L VIN 96 B6324S2 (2010), XC90 FWD L6-3.2L VIN 98 B6324S (2007), XC90 L5-2.5L Turbo VIN 59 B5254T2 (2004), XC90 Factory Service Manual (2003-2016).

Diagnostics Maintenance Engine Transmission Brakes Electrical Steering & suspension Heating & A/C Body & interior

Choose Sections to see everything in a chapter, or a chapter title to start at its first page.

01Relays and Modules Relays and Modules: Sections
02Sensors and Switches Sensors and Switches: Sections
03Maintenance Maintenance: Sections
04Engine, Cooling and Exhaust Engine, Cooling and Exhaust: Sections
05Powertrain Management Powertrain Management: Sections
06Transmission and Drivetrain Transmission and Drivetrain: Sections
- Actuators and Solenoids - Transmission and Drivetrain › Actuators and Solenoids - A/T10 pages
- Automatic Transmission/Transaxle265 pages
  - Actuators and Solenoids - A/T10 pages
    Pressure Regulating Solenoid, A/T › Component Information › Locations
    Shift Interlock Solenoid › Component Information › Service and Repair › Procedures2 3 4 5 6
    Shift Solenoid, A/T › Component Information › Locations › Location of Components, Solenoids2
    Throttle Valve Solenoid, A/T › Component Information › Locations
  - Control Module, A/T › Component Information15 pages
    Technical Service Bulletins12 pages
    All Technical Service Bulletins for Control Module:6 pages
    TJ16761 › Jan › 11 › A/T Controls - TCM Updates For Various Concerns/Issues2 3 4 5
    TNN43-35 › Jan › 03 › Transmission Controls - Slip/Shudder/DTC 002F
    Customer Interest for Control Module:6 pages
    TJ16761 › Jan › 11 › A/T Controls - TCM Updates For Various Concerns/Issues2 3 4 5
    TNN43-35 › Jan › 03 › Transmission Controls - Slip/Shudder/DTC 002F
    Locations › Differential Electronic Module (DEM)2 3
  - Coolant Temperature Sensor/Switch, A/T › Component Information › Locations
  - Differential, Automatic Transaxle › Differential Fluid - A/T › Component Information › Technical Service Bulletins › Transmission/Drivetrain - Lubricants And Fluids2 3
  - Fluid - A/T › Component Information11 pages
    Technical Service Bulletins › Transmission/Drivetrain - Lubricants And Fluids2 3
    Specifications › Capacity Specifications2
    Service and Repair › Procedures2 3 4 5 6
  - Fluid Line/Hose, A/T › Component Information › Technical Service Bulletins › A/T - Cooler/Line Flushing Information2
  - Fluid Pan, A/T › Component Information › Specifications2
  - Fluid Pressure Sensor/Switch, A/T › Component Information › Locations2
  - Pressure Regulating Solenoid, A/T › Component Information › Locations
  - Relays and Modules - A/T › Control Module, A/T › Component Information21 pages
    Technical Service Bulletins18 pages
    Customer Interest:6 pages
    TJ16761 › Jan › 11 › A/T Controls - TCM Updates For Various Concerns/Issues2 3 4 5
    TNN43-35 › Jan › 03 › Transmission Controls - Slip/Shudder/DTC 002F
    All Technical Service Bulletins:6 pages
    TJ16761 › Jan › 11 › A/T Controls - TCM Updates For Various Concerns/Issues2 3 4 5
    TNN43-35 › Jan › 03 › Transmission Controls - Slip/Shudder/DTC 002F
    All Other Service Bulletins for Control Module: › 3360026 › Apr › 04 › Anti-Theft System - False Alarms in Heavy Rain2 3 4 5 6
    All Other Service Bulletins for Control Module: › 3360026 › Apr › 04 › Anti-Theft System - False Alarms in Heavy Rain
    Locations › Differential Electronic Module (DEM)2 3
  - Seals and Gaskets, A/T › System Information › Service and Repair › Replacing the Pinion Seal for the Bevel Gear2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…29
  - Sensors and Switches - A/T20 pages
    Coolant Temperature Sensor/Switch, A/T › Component Information › Locations
    Fluid Pressure Sensor/Switch, A/T › Component Information › Locations2
    Transmission Position Switch/Sensor, A/T › Component Information › Locations2 3 4 5 6 7
    Transmission Speed Sensor, A/T › Component Information › Locations2 3
    Transmission Temperature Sensor/Switch, A/T › Component Information › Locations2 3 4 5 6 7
  - Shift Interlock, A/T18 pages
    Shift Interlock Cable › Component Information12 pages
    Technical Service Bulletins › A/T/Ignition - Shift Interlock Cable Clip Service
    Service and Repair › Procedures2 3 4 5 6 7 8 9 10 11
    Shift Interlock Solenoid › Component Information › Service and Repair › Procedures2 3 4 5 6
  - Shift Solenoid, A/T › Component Information › Locations › Location of Components, Solenoids2
  - Shifter A/T › Component Information › Service and Repair › Boot Gear Selector Lever, Replacing2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…61
  - Shift Linkage, A/T › Shift Cable, A/T › Component Information13 pages
    Technical Service Bulletins › A/T - Revised Shift Cable Replacement2
    Service and Repair › Revised Shift Cable Replacement2 3 4 5 6 7 8 9 10 11
  - Throttle Valve Assembly, A/T › Throttle Valve Solenoid, A/T › Component Information › Locations
  - Transmission Cooler, A/T › Component Information33 pages
    Technical Service Bulletins20 pages
    Customer Interest: › TJ16724 › Oct › 08 › A/T - Coolant Contamination Information2 3 4 5 6 7 8
    All Technical Service Bulletins for Transmission Cooler:10 pages
    TJ19495 › Sep › 09 › A/T - Cooler/Line Flushing Information2
    TJ16724 › Oct › 08 › A/T - Coolant Contamination Information2 3 4 5 6 7 8
    All Other Service Bulletins for Transmission Cooler: › TJ19495 › Sep › 09 › A/T - Cooler/Line Flushing Information2
    Service and Repair › Procedures2 3 4 5 6 7 8 9 10 11 12 13
  - Transmission Position Switch/Sensor, A/T › Component Information › Locations2 3 4 5 6 7
  - Transmission Speed Sensor, A/T › Component Information › Locations2 3
  - Transmission Temperature Sensor/Switch, A/T › Component Information › Locations2 3 4 5 6 7
  - Valve Body, A/T › Component Information › Service and Repair › Control System/Valve Housing, Replacing2
  - Wiring Harness, A/T › Component Information › Service and Repair
- Clutch, M/T › Component Information › Technical Service Bulletins8 pages
  - All Technical Service Bulletins: › TJ11459 › Jun › 10 › M/T - Rattle Noise From Dual Mass Flywheel2 3
  - Customer Interest: › TJ11459 › Jun › 10 › M/T - Rattle Noise From Dual Mass Flywheel2 3
  - All Other Service Bulletins for Clutch: › TNN84-11 › Nov › 05 › Body - Roof Rack Wind Noise at 50 - 60 MPH2
  - All Other Service Bulletins for Clutch: › TNN84-11 › Nov › 05 › Body - Roof Rack Wind Noise at 50 - 60 MPH
- Differential Assembly131 pages
  - Differential Case › Component Information › Technical Service Bulletins67 pages
    Customer Interest:11 pages
    TJ22103 › Dec › 09 › Drivetrain - Rear Differential Leaking And Resealing2 3 4 5 6 7 8 9
    TNN46-08 › Mar › 04 › Drivetrain - Oil Leak From Angle Vent2
    Component Information › Service and Repair2 3 4 5 6 7
    All Other Service Bulletins for Differential Case:49 pages
    TJ16514 › Jan › 11 › Customer Interest for Differential Case:11 pages
    TJ22103 › Dec › 09 › Drivetrain - Rear Differential Leaking And Resealing2 3 4 5 6 7 8 9
    TNN46-08 › Mar › 04 › Drivetrain - Oil Leak From Angle Vent2
    TJ13957 › Oct › 10 › Component Information › Technical Service Bulletins22 pages
    Customer Interest for Differential Case:11 pages
    TJ22103 › Dec › 09 › Drivetrain - Rear Differential Leaking And Resealing2 3 4 5 6 7 8 9
    TNN46-08 › Mar › 04 › Drivetrain - Oil Leak From Angle Vent2
    All Technical Service Bulletins for Differential Case:11 pages
    TJ22103 › Dec › 09 › Drivetrain - Rear Differential Leaking And Resealing2 3 4 5 6 7 8 9
    TNN46-08 › Mar › 04 › Drivetrain - Oil Leak From Angle Vent2
    TJ15493 › Jun › 10 › Component Information › Technical Service Bulletins16 pages
    Customer Interest: › TJ15493 › Jun › 10 › Navigation System - Various Malfunctions2
    All Technical Service Bulletins for Navigation Module:8 pages
    TJ16514 › Jan › 11 › Navigation System - SW Upgrade Disc Guide2 3 4
    TJ13957 › Oct › 10 › Navigation System - MMM Region Change Procedure2
    TJ15493 › Jun › 10 › Navigation System - Various Malfunctions2
    All Other Service Bulletins for Navigation Module:6 pages
    TJ16514 › Jan › 11 › Navigation System - SW Upgrade Disc Guide2 3 4
    TJ13957 › Oct › 10 › Navigation System - MMM Region Change Procedure2
  - Differential Cover › Component Information › Technical Service Bulletins18 pages
    All Technical Service Bulletins for Differential Cover: › TJ22103 › Dec › 09 › Drivetrain - Rear Differential Leaking And Resealing2 3 4 5 6 7 8 9
    Customer Interest for Differential Cover: › TJ22103 › Dec › 09 › Drivetrain - Rear Differential Leaking And Resealing2 3 4 5 6 7 8 9
  - Differential Lock › Control Unit, Differential Lock › Component Information › Service and Repair2 3
  - Fluid - Differential › Component Information › Technical Service Bulletins › Transmission/Drivetrain - Lubricants And Fluids2 3
  - Relays and Modules - Differential › Control Unit, Differential Lock › Component Information › Service and Repair2 3
  - Seals and Gaskets, Differential › System Information23 pages
    Technical Service Bulletins18 pages
    All Technical Service Bulletins for Seals and Gaskets: › TJ22103 › Dec › 09 › Drivetrain - Rear Differential Leaking And Resealing2 3 4 5 6 7 8 9
    Customer Interest for Seals and Gaskets: › TJ22103 › Dec › 09 › Drivetrain - Rear Differential Leaking And Resealing2 3 4 5 6 7 8 9
    Service and Repair › Pinion Seal Coupling (AOC), Replacing2 3 4 5
  - Viscous Coupling, Differential › Component Information14 pages
    Technical Service Bulletins2 pages
    All Technical Service Bulletins for Viscous Coupling: › TNN46-05 › Jan › 03 › Engine Controls - Low Battery Voltage/DTC 0003 Set
    Customer Interest for Viscous Coupling: › TNN46-05 › Jan › 03 › Engine Controls - Low Battery Voltage/DTC 0003 Set
    Description and Operation › System Overview2 3 4 5 6 7 8 9 10 11 12
- Drive Axles, Bearings and Joints26 pages
  - Axle Shaft Assembly8 pages
    Axle Shaft › Component Information › Technical Service Bulletins2 pages
    All Technical Service Bulletins for Axle Shaft: › TNN77-09 › Mar › 04 › Drivetrain - Front Axle Pinging Noise On Garage Shifts
    Customer Interest for Axle Shaft: › TNN77-09 › Mar › 04 › Drivetrain - Front Axle Pinging Noise On Garage Shifts
    Constant Velocity Joint Boot › Component Information › Service and Repair2 3 4 5 6
  - Seals and Gaskets, Drive Axles › System Information › Service and Repair › Drive Shaft Seal Rear Final Drive Housing, Replacing2 3 4 5 6 7 8 9 10 11 12 13
  - Wheel Bearing › Component Information › Technical Service Bulletins4 pages
    Customer Interest for Wheel Bearing: › TJ11760 › Mar › 11 › Wheels - Rear Wheel Hub Noise, Splash Shield Install2
    All Technical Service Bulletins for Wheel Bearing: › TJ11760 › Mar › 11 › Wheels - Rear Wheel Hub Noise, Splash Shield Install2
  - Wheel Hub › Axle Nut › Component Information › Specifications
- Drive/Propeller Shafts, Bearings and Joints › Drive/Propeller Shaft › Component Information16 pages
  - Technical Service Bulletins › Drivetrain - Revised Driveshaft Removal/Installation2 3 4
  - Service and Repair › Propeller Shaft, Replacing2 3 4 5 6 7 8 9 10 11 12
- Flex Plate › Component Information › Specifications2 3
- Flywheel › Component Information › Technical Service Bulletins6 pages
  - All Technical Service Bulletins for Flywheel: › TJ11459 › Jun › 10 › M/T - Rattle Noise From Dual Mass Flywheel2 3
  - Customer Interest for Flywheel: › TJ11459 › Jun › 10 › M/T - Rattle Noise From Dual Mass Flywheel2 3
- Manual Transmission/Transaxle6 pages
  - Differential, Manual Transaxle › Differential Fluid - M/T › Component Information › Technical Service Bulletins › Transmission/Drivetrain - Lubricants And Fluids2 3
  - Fluid - M/T › Component Information › Technical Service Bulletins › Transmission/Drivetrain - Lubricants And Fluids2 3
- Relays and Modules - Transmission and Drivetrain24 pages
  - Relays and Modules - A/T › Control Module, A/T › Component Information15 pages
    Technical Service Bulletins12 pages
    All Technical Service Bulletins for Control Module:6 pages
    TJ16761 › Jan › 11 › A/T Controls - TCM Updates For Various Concerns/Issues2 3 4 5
    TNN43-35 › Jan › 03 › Transmission Controls - Slip/Shudder/DTC 002F
    Customer Interest for Control Module:6 pages
    TJ16761 › Jan › 11 › A/T Controls - TCM Updates For Various Concerns/Issues2 3 4 5
    TNN43-35 › Jan › 03 › Transmission Controls - Slip/Shudder/DTC 002F
    Locations › Differential Electronic Module (DEM)2 3
  - Relays and Modules - Differential › Control Unit, Differential Lock › Component Information › Service and Repair2 3
  - Relays and Modules - Transfer Case › Control Module, Transfer Case › Component Information › Technical Service Bulletins6 pages
    All Technical Service Bulletins for Control Module: › TJ20756 › Jan › 11 › Drivetrain Controls - Software Update For Various Issues2 3
    Customer Interest for Control Module: › TJ20756 › Jan › 11 › Drivetrain Controls - Software Update For Various Issues2 3
- Sensors and Switches - Transmission and Drivetrain › Sensors and Switches - A/T20 pages
- Transfer Case37 pages
  - Control Module, Transfer Case › Component Information › Technical Service Bulletins14 pages
    Customer Interest: › TJ20756 › Jan › 11 › Drivetrain Controls - Software Update For Various Issues2 3
    All Technical Service Bulletins: › TJ20756 › Jan › 11 › Drivetrain Controls - Software Update For Various Issues2 3
    All Other Service Bulletins for Control Module:8 pages
    TJ16514 › Jan › 11 › Navigation System - SW Upgrade Disc Guide2 3 4
    TJ13957 › Oct › 10 › Navigation System - MMM Region Change Procedure2
    TJ15493 › Jun › 10 › Navigation System - Various Malfunctions2
    All Other Service Bulletins for Control Module:0 pages
    TJ16514 › Jan › 11 › Navigation System - SW Upgrade Disc Guide
    TJ13957 › Oct › 10 › Navigation System - MMM Region Change Procedure
    TJ15493 › Jun › 10 › Navigation System - Various Malfunctions
  - Differential, Transfer Case › Differential Fluid - Transfer Case › Component Information › Technical Service Bulletins › Transmission/Drivetrain - Lubricants And Fluids2 3
  - Fluid - Transfer Case › Component Information › Technical Service Bulletins › Transmission/Drivetrain - Lubricants And Fluids2 3
  - Relays and Modules - Transfer Case › Control Module, Transfer Case › Component Information › Technical Service Bulletins6 pages
    Customer Interest for Control Module: › TJ20756 › Jan › 11 › Drivetrain Controls - Software Update For Various Issues2 3
    All Technical Service Bulletins for Control Module: › TJ20756 › Jan › 11 › Drivetrain Controls - Software Update For Various Issues2 3
  - Seals and Gaskets, Transfer Case › System Information › Service and Repair › Sealing Rings Bevel Gear, Replacing2 3 4 5 6 7 8 9 10 11
- Transmission Control Systems59 pages
  - Actuators and Solenoids - Transmission and Drivetrain › Actuators and Solenoids - A/T10 pages
    Pressure Regulating Solenoid, A/T › Component Information › Locations
    Shift Interlock Solenoid › Component Information › Service and Repair › Procedures2 3 4 5 6
    Shift Solenoid, A/T › Component Information › Locations › Location of Components, Solenoids2
    Throttle Valve Solenoid, A/T › Component Information › Locations
  - Relays and Modules - Transmission and Drivetrain29 pages
    Relays and Modules - A/T › Control Module, A/T › Component Information15 pages
    Technical Service Bulletins12 pages
    All Technical Service Bulletins for Control Module:6 pages
    TJ16761 › Jan › 11 › A/T Controls - TCM Updates For Various Concerns/Issues2 3 4 5
    TNN43-35 › Jan › 03 › Transmission Controls - Slip/Shudder/DTC 002F
    Customer Interest for Control Module:6 pages
    TJ16761 › Jan › 11 › A/T Controls - TCM Updates For Various Concerns/Issues2 3 4 5
    TNN43-35 › Jan › 03 › Transmission Controls - Slip/Shudder/DTC 002F
    Locations › Differential Electronic Module (DEM)2 3
    Relays and Modules - Differential › Control Unit, Differential Lock › Component Information › Service and Repair2 3
    Relays and Modules - Transfer Case › Control Module, Transfer Case › Component Information › Technical Service Bulletins11 pages
    All Technical Service Bulletins: › TJ20756 › Jan › 11 › Drivetrain Controls - Software Update For Various Issues2 3
    Customer Interest: › TJ20756 › Jan › 11 › Drivetrain Controls - Software Update For Various Issues2 3
    All Other Service Bulletins for Control Module: › TJ19883 › Aug › 10 › A/C - Snow Enters Blower Fan During Heavy Snowstorm2 3 4 5
    All Other Service Bulletins for Control Module: › TJ19883 › Aug › 10 › A/C - Snow Enters Blower Fan During Heavy Snowstorm
  - Sensors and Switches - Transmission and Drivetrain › Sensors and Switches - A/T20 pages
    Coolant Temperature Sensor/Switch, A/T › Component Information › Locations
    Fluid Pressure Sensor/Switch, A/T › Component Information › Locations2
    Transmission Position Switch/Sensor, A/T › Component Information › Locations2 3 4 5 6 7
    Transmission Speed Sensor, A/T › Component Information › Locations2 3
    Transmission Temperature Sensor/Switch, A/T › Component Information › Locations2 3 4 5 6 7
07Brakes and Traction Control Brakes and Traction Control: Sections
08Starting and Charging Starting and Charging: Sections
09Power and Ground Distribution Power and Ground Distribution: Sections
10Steering and Suspension Steering and Suspension: Sections
11Heating and Air Conditioning Heating and Air Conditioning: Sections
12Restraint Systems Restraint Systems: Sections
13Accessories and Optional Equipment Accessories and Optional Equipment: Sections
14Body and Frame Body and Frame: Sections
15Cruise Control Cruise Control: Sections
16Instrument Panel, Gauges and Warning Indicators Instrument Panel, Gauges and Warning Indicators: Sections
17Lighting and Horns Lighting and Horns: Sections
18Windows and Glass Windows and Glass: Sections
19Wiper and Washer Systems Wiper and Washer Systems: Sections