XC90 2.5T AWD L5-2.5L Turbo VIN 59 B5254T2 (2003): Engine, Cooling and Exhaust

Also for this vehicle: XC90 AWD L5-2.5L Turbo VIN 59 B5254T2 (2005), XC90 AWD L6-2.9L Turbo VIN 91 B6294T (2004), XC90 AWD L6-3.2L VIN 98 B6324S (2007), XC90 AWD V8-4.4L VIN 85 B8444S (2005), XC90 FWD L6-3.2L VIN 95 B6324S5 (2011), XC90 FWD L6-3.2L VIN 96 B6324S2 (2010), XC90 FWD L6-3.2L VIN 98 B6324S (2007), XC90 L5-2.5L Turbo VIN 59 B5254T2 (2004), XC90 Factory Service Manual (2003-2016).

Diagnostics Maintenance Engine Transmission Brakes Electrical Steering & suspension Heating & A/C Body & interior

Choose Sections to see everything in a chapter, or a chapter title to start at its first page.

01Relays and Modules Relays and Modules: Sections
02Sensors and Switches Sensors and Switches: Sections
03Maintenance Maintenance: Sections
04Engine, Cooling and Exhaust Engine, Cooling and Exhaust: Sections
- Engine391 pages
  - Actuators and Solenoids - Engine37 pages
    Variable Valve Timing Actuator › Component Information › Locations2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
    Variable Valve Timing Solenoid › Component Information16 pages
    Technical Service Bulletins6 pages
    All Technical Service Bulletins for Variable Valve Timing Solenoid: › 2210051 › Feb › 04 › Engine - Knock/Rattles/Low Power/DTC's Set2 3
    Customer Interest for Variable Valve Timing Solenoid: › 2210051 › Feb › 04 › Engine - Knock/Rattles/Low Power/DTC's Set2 3
    Service and Repair › Procedures2 3 4 5 6 7 8 9 10
  - Compression Check › System Information6 pages
    Specifications
    System Diagnosis › Compression Test2 3 4 5
  - Camshaft, Lifters and Push Rods24 pages
    Camshaft Gear/Sprocket › Component Information › Specifications
    Camshaft, Engine › Component Information › Tools and Equipment2
    Variable Valve Timing Actuator › Component Information › Locations2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
  - Cylinder Block Assembly74 pages
    Connecting Rod Bearing › Component Information › Specifications
    Connecting Rod, Engine › Component Information › Specifications
    Crankshaft Gear/Sprocket › Component Information › Specifications
    Crankshaft Main Bearing › Component Information › Specifications
    Crankshaft, Engine › Component Information21 pages
    Specifications2 3
    Service and Repair › Crank Mechanism, Measuring2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
    Engine Block Heater › Component Information › Service and Repair › Relay Electrical Engine Block Heater, Replacing2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…44
    Harmonic Balancer - Crankshaft Pulley › Component Information › Specifications
    Piston, Engine › Component Information › Specifications2
    Piston Ring, Engine › Component Information › Specifications2
  - Cylinder Head Assembly25 pages
    Valve Clearance › System Information17 pages
    Specifications
    Adjustments › Valve Clearance, Checking2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
    Fuel Pressure Release › System Information › Service and Repair › Fuel System, Draining2 3 4 5 6 7 8
  - Drive Belts, Mounts, Brackets and Accessories13 pages
    Drive Belt › Component Information › Service and Repair2
    Drive Belt Tensioner › Component Information › Service and Repair2
    Engine Mount › Engine Torque Strut › Component Information › Service and Repair › Replacing The Torque Rod2 3 4 5 6 7 8 9
  - Engine Lubrication34 pages
    Engine Oil Pressure › Component Information › Specifications2 3
    Engine Oil › Component Information › Specifications › Capacity Specifications2
    Oil Cooler, Engine › Component Information › Service and Repair2
    Oil Filter, Engine › Component Information › Service and Repair2
    Oil Level Sensor › Component Information › Locations2 3 4 5
    Oil Pan, Engine › Component Information › Service and Repair2 3
    Oil Pressure Sensor › Component Information › Locations2 3
    Oil Pump, Engine › Engine Oil Pressure › Component Information › Specifications2 3
    Oil Spray Jet › Component Information › Service and Repair2 3 4 5 6 7 8 9 10 11
  - Intake Manifold › Component Information › Technical Service Bulletins6 pages
    All Technical Service Bulletins for Intake Manifold: › TNN25-14 › Jan › 03 › Engine - Inconsistent Idle With A/C ON2 3
    Customer Interest for Intake Manifold: › TNN25-14 › Jan › 03 › Engine - Inconsistent Idle With A/C ON2 3
  - Seals and Gaskets, Engine43 pages
    Camshaft Oil Seal › Component Information › Service and Repair › Camshaft Seal/Variable Valve Timing (VVT) Unit, Replacing2 3 4 5 6 7 8 9 10 11 12
    Crankshaft Main Bearing Seal › Component Information › Technical Service Bulletins › Engine - Rear Main Seal Replacement2
    Cylinder Head Gasket › Component Information › Service and Repair2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
    Front Crankshaft Seal › Component Information › Service and Repair › Oil Pump/Crankshaft Seal, Front, Replacing2 3 4 5 6 7 8 9
    Intake Manifold Gasket › Component Information › Service and Repair2 3
  - Sensors and Switches - Engine8 pages
    Oil Level Sensor › Component Information › Locations2 3 4 5
    Oil Pressure Sensor › Component Information › Locations2 3
  - Timing Components62 pages
    Camshaft Gear/Sprocket › Component Information › Specifications
    Crankshaft Gear/Sprocket › Component Information › Specifications
    Timing Belt › Component Information › Service and Repair › Removal and Replacement2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
    Timing Belt Tensioner › Component Information › Specifications
    Timing Cover › Component Information › Specifications2 3
    Variable Valve Timing38 pages
    Variable Valve Timing Actuator › Component Information › Locations2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
    Variable Valve Timing Solenoid › Component Information17 pages
    Technical Service Bulletins7 pages
    All Technical Service Bulletins: › 2210051 › Feb › 04 › Engine - Knock/Rattles/Low Power/DTC's Set2 3
    Customer Interest: › 2210051 › Feb › 04 › Engine - Knock/Rattles/Low Power/DTC's Set2 3
    All Other Service Bulletins for Variable Valve Timing Solenoid: › TNN88-43 › Aug › 06 › Air Bag System - Warning Lamp ON/DTC 0120-0219 Set
    All Other Service Bulletins for Variable Valve Timing Solenoid: › TNN88-43 › Aug › 06 › Air Bag System - Warning Lamp ON/DTC 0120-0219 Set
    Service and Repair › Procedures2 3 4 5 6 7 8 9 10
  - Tune-up and Engine Performance Checks51 pages
    Fuel Pressure › System Information15 pages
    Specifications
    System Diagnosis › Checking Fuel and Residual Pressures2 3 4 5 6 7 8 9 10 11 12 13 14
    Idle Speed › System Information › Specifications
    Fuel Filter › Fuel Pressure Release › System Information › Service and Repair › Fuel System, Draining2 3 4 5 6 7 8
    Firing Order › Component Information › Specifications
    Ignition Timing › Number One Cylinder › Component Information › Locations
    Spark Plug › Component Information › Specifications2
    Compression Check › System Information6 pages
    Specifications
    System Diagnosis › Compression Test2 3 4 5
    Valve Clearance › System Information17 pages
    Specifications
    Adjustments › Valve Clearance, Checking2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
  - Water Pump › Component Information › Specifications2 3 4 5 6 7 8
- Cooling System88 pages
  - Auxiliary Water Pump › Component Information › Service and Repair2
  - Coolant › Component Information › Specifications › Capacity Specifications2
  - Coolant Level Sensor › Component Information › Locations › Location of Components, Engine Compartment2 3
  - Coolant Line/Hose › Component Information › Technical Service Bulletins16 pages
    All Technical Service Bulletins: › TNN25-24 › Apr › 06 › Cooling System - Underhood Gurgling Noises2 3 4
    Customer Interest: › TNN25-24 › Apr › 06 › Cooling System - Underhood Gurgling Noises2 3 4
    All Other Service Bulletins for Coolant Line/Hose: › 3370019 › Mar › 03 › Campaign - Antitheft Wiring Harness Modification2 3 4 5 6 7 8
    All Other Service Bulletins for Coolant Line/Hose: › 3370019 › Mar › 03 › Campaign - Antitheft Wiring Harness Modification
  - Radiator Cooling Fan2 pages
    Radiator Cooling Fan Control Module › Component Information › Locations
    Radiator Cooling Fan Motor › Component Information › Locations
  - Engine - Coolant Temperature Sensor/Switch6 pages
    Coolant Temperature Sensor/Switch, A/T › Component Information › Locations
    Coolant Temperature Sensor/Switch (For Computer) › Component Information5 pages
    Locations2
    Service and Repair › Replacing the Thermostat and/or Engine Coolant Temperature Sensor2 3
  - Heater Core › Component Information10 pages
    Locations2 3 4
    Service and Repair › L.H.D.2 3 4 5 6
  - Radiator › Component Information › Service and Repair › Procedures2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
  - Relays and Modules - Cooling System › Radiator Cooling Fan Control Module › Component Information › Locations
  - Sensors and Switches - Cooling System9 pages
    Coolant Level Sensor › Component Information › Locations › Location of Components, Engine Compartment2 3
    Engine - Coolant Temperature Sensor/Switch6 pages
    Coolant Temperature Sensor/Switch, A/T › Component Information › Locations
    Coolant Temperature Sensor/Switch (For Computer) › Component Information5 pages
    Locations2
    Service and Repair › Replacing the Thermostat and/or Engine Coolant Temperature Sensor2 3
  - Thermostat, Engine Cooling › Component Information7 pages
    Specifications2
    Service and Repair › Thermostat2 3 4 5
  - Water Pump › Component Information › Specifications2 3 4 5 6 7 8
- Exhaust System22 pages
  - Catalytic Converter › Component Information › Application and ID2 3 4 5 6
  - Exhaust Pipe › Component Information › Service and Repair › End Pipes2 3 4
  - Exhaust Pipe/Muffler Hanger › Component Information › Technical Service Bulletins8 pages
    All Technical Service Bulletins for Exhaust Pipe/Muffler Hanger:4 pages
    TNN25-21 › Feb › 07 › BULLETIN CANCELLATION NOTICE
    TNN25-26 › Jan › 07 › Exhaust System - Squealing/Pinging Noises2 3
    Customer Interest: › TNN25-26 › Jan › 07 › Exhaust System - Squealing/Pinging Noises2 3
    All Other Service Bulletins for Exhaust Pipe/Muffler Hanger: › TNN25-21 › Feb › 07 › BULLETIN CANCELLATION NOTICE
  - Muffler › Component Information › Service and Repair › Rear Muffler, Replacing2 3 4
05Powertrain Management Powertrain Management: Sections
06Transmission and Drivetrain Transmission and Drivetrain: Sections
07Brakes and Traction Control Brakes and Traction Control: Sections
08Starting and Charging Starting and Charging: Sections
09Power and Ground Distribution Power and Ground Distribution: Sections
10Steering and Suspension Steering and Suspension: Sections
11Heating and Air Conditioning Heating and Air Conditioning: Sections
12Restraint Systems Restraint Systems: Sections
13Accessories and Optional Equipment Accessories and Optional Equipment: Sections
14Body and Frame Body and Frame: Sections
15Cruise Control Cruise Control: Sections
16Instrument Panel, Gauges and Warning Indicators Instrument Panel, Gauges and Warning Indicators: Sections
17Lighting and Horns Lighting and Horns: Sections
18Windows and Glass Windows and Glass: Sections
19Wiper and Washer Systems Wiper and Washer Systems: Sections