XC90 AWD L6-2.9L Turbo VIN 91 B6294T (2004)
Secure the thermostat housing in a vise. Remove the sensor.
Note! Handle the thermostat housing carefully when securing it in the vise.
Installing the temperature sensor
Note! For tightening torques, see Specifications, B6324S See: Engine, Cooling and Exhaust/Engine/Specifications/Mechanical
Clean the thermostat housing mating surfaces. Ensure that there is no dirt left in the thermostat housing.
the new sensor. Use a new gasket. Tighten to 20 Nm. Ensure that the sensor cable is correctly routed in the thermostat housing and in the cable
the thermostat housing using a new gasket. Tighten to 17 Nm
the screw for the cable duct. Tighten to 10 Nm
the variable valve timing solenoids. Tighten to 10 Nm
the front timing belt cover. See Timing cover front, replacing See: Engine, Cooling and Exhaust/Engine/Timing Components/Timing
Cover/Service and Repair. The mudguard over the right drive shaft boot may come loose. If this happens, secure it from underneath
the screw for the front timing belt cover. Tighten to 12 Nm
the servo reservoir. Check that the hoses are correctly positioned
the upper timing belt cover.
Install the plastic hoses between the turbocharger (TC) and the charge air cooler and between the air cleaner (ACL) and the turbocharger (TC).
Install the crankcase ventilation pipe on the intake manifold.
Tighten all hose clamps.
the engine stabilizer brace. Tighten to 50 Nm
the torque rod on the bracket on the engine. Tighten to 80 Nm
the clamp holding the return hose for the power steering.
Fill with coolant.
Install the cap on the expansion tank.