XC90 AWD V8-4.4L VIN 85 B8444S (2005): Transmission and Drivetrain

Also for this vehicle: XC90 2.5T AWD L5-2.5L Turbo VIN 59 B5254T2 (2003), XC90 AWD L5-2.5L Turbo VIN 59 B5254T2 (2005), XC90 AWD L6-2.9L Turbo VIN 91 B6294T (2004), XC90 AWD L6-3.2L VIN 98 B6324S (2007), XC90 FWD L6-3.2L VIN 95 B6324S5 (2011), XC90 FWD L6-3.2L VIN 96 B6324S2 (2010), XC90 FWD L6-3.2L VIN 98 B6324S (2007), XC90 L5-2.5L Turbo VIN 59 B5254T2 (2004), XC90 Factory Service Manual (2003-2016).

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01Relays and Modules Relays and Modules: Sections
02Sensors and Switches Sensors and Switches: Sections
03Maintenance Maintenance: Sections
04Engine, Cooling and Exhaust Engine, Cooling and Exhaust: Sections
05Powertrain Management Powertrain Management: Sections
06Transmission and Drivetrain Transmission and Drivetrain: Sections
- Actuators and Solenoids - Transmission and Drivetrain › Actuators and Solenoids - A/T19 pages
  - Pressure Regulating Solenoid, A/T › Component Information › Locations › Linear Pressure Solenoid SLB12 3 4
  - Shift Interlock Solenoid › Component Information › Locations2 3 4 5
  - Shift Solenoid, A/T › Component Information10 pages
    Locations › Location of Components, Solenoids2 3 4 5
    Service and Repair › Control System, Replacing2 3 4 5
- Automatic Transmission/Transaxle298 pages
  - Actuators and Solenoids - A/T19 pages
    Pressure Regulating Solenoid, A/T › Component Information › Locations › Linear Pressure Solenoid SLB12 3 4
    Shift Interlock Solenoid › Component Information › Locations2 3 4 5
    Shift Solenoid, A/T › Component Information10 pages
    Locations › Location of Components, Solenoids2 3 4 5
    Service and Repair › Control System, Replacing2 3 4 5
  - Band Apply Servo, A/T › Component Information › Technical Service Bulletins6 pages
    Customer Interest for Band Apply Servo: › TJ21096 › Jun › 09 › A/T - Fluid Leaks From Servo Cover2 3
    All Technical Service Bulletins for Band Apply Servo: › TJ21096 › Jun › 09 › A/T - Fluid Leaks From Servo Cover2 3
  - Bell Housing, A/T › Component Information › Technical Service Bulletins › Engine - Fluid Weepage at Bell Housing Weep Hole
  - Control Module, A/T › Component Information12 pages
    Technical Service Bulletins10 pages
    Customer Interest for Control Module: › TJ16761 › Jan › 11 › A/T Controls - TCM Updates For Various Concerns/Issues2 3 4 5
    All Technical Service Bulletins for Control Module: › TJ16761 › Jan › 11 › A/T Controls - TCM Updates For Various Concerns/Issues2 3 4 5
    Locations › Transmission Control Module (TCM)2
  - Differential, Automatic Transaxle › Differential Fluid - A/T › Component Information › Technical Service Bulletins › Transmission/Drivetrain - Lubricants And Fluids2 3
  - Fluid - A/T › Component Information20 pages
    Technical Service Bulletins › Transmission/Drivetrain - Lubricants And Fluids2 3 4 5 6
    Specifications › Capacity Specifications2
    Service and Repair › Procedures2 3 4 5 6 7 8 9 10 11 12
  - Fluid Line/Hose, A/T › Component Information › Technical Service Bulletins › A/T - Cooler/Line Flushing Information2
  - Fluid Pan, A/T › Component Information › Specifications2
  - Fluid Pressure Sensor/Switch, A/T › Component Information › Locations › Oil Pressure Sensor2
  - Pressure Regulating Solenoid, A/T › Component Information › Locations › Linear Pressure Solenoid SLB12 3 4
  - Relays and Modules - A/T › Control Module, A/T › Component Information15 pages
    Technical Service Bulletins13 pages
    All Technical Service Bulletins: › TJ16761 › Jan › 11 › A/T Controls - TCM Updates For Various Concerns/Issues2 3 4 5
    Customer Interest: › TJ16761 › Jan › 11 › A/T Controls - TCM Updates For Various Concerns/Issues2 3 4 5
    All Other Service Bulletins for Control Module: › TJ16350 › Jun › 07 › Charging/Computer Controls - DTC CEM-DD21 Stored2 3
    All Other Service Bulletins for Control Module: › TJ16350 › Jun › 07 › Charging/Computer Controls - DTC CEM-DD21 Stored
    Locations › Transmission Control Module (TCM)2
  - Seals and Gaskets, A/T › System Information › Service and Repair › Replacing the Pinion Seal for the Bevel Gear2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
  - Sensors and Switches - A/T9 pages
    Fluid Pressure Sensor/Switch, A/T › Component Information › Locations › Oil Pressure Sensor2
    Transmission Position Switch/Sensor, A/T › Component Information › Locations
    Transmission Speed Sensor, A/T › Component Information4 pages
    Locations › Input Speed Sensor2 3
    Service and Repair › Gearbox Input Speed Sensor, Replacing
    Transmission Temperature Sensor/Switch, A/T › Component Information › Locations › Fluid Temperature Sensor, Automatic Transmission TF-80SC2
  - Shift Interlock, A/T13 pages
    Shift Interlock Cable › Component Information › Service and Repair › Removal and Replacement2 3 4 5 6 7 8
    Shift Interlock Solenoid › Component Information › Locations2 3 4 5
  - Shift Solenoid, A/T › Component Information10 pages
    Locations › Location of Components, Solenoids2 3 4 5
    Service and Repair › Control System, Replacing2 3 4 5
  - Shifter A/T › Component Information › Service and Repair › Boot Gear Selector Lever, Replacing2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…67
  - Shift Linkage, A/T › Shift Cable, A/T › Component Information › Technical Service Bulletins › A/T - Revised Shift Cable Replacement2
  - Transmission Cooler, A/T › Component Information67 pages
    Technical Service Bulletins54 pages
    Customer Interest: › TJ16724 › Oct › 08 › A/T - Coolant Contamination Information2 3 4 5 6 7 8
    All Technical Service Bulletins:10 pages
    TJ19495 › Sep › 09 › A/T - Cooler/Line Flushing Information2
    TJ16724 › Oct › 08 › A/T - Coolant Contamination Information2 3 4 5 6 7 8
    All Other Service Bulletins for Transmission Cooler:36 pages
    TJ14902 › Nov › 10 › Computers/Controls - CEM Download Interrupt Recovery2 3 4 5 6 7
    TJ20402 › Sep › 10 › Computers/Controls - CAN Error Frame Finder Info.2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
    TJ21713 › May › 10 › Computers/Controls -Intermittent No Start And DTC's2
    TJ22294 › Feb › 10 › Instruments - Fuel Gauge Reads '0' With Fuel In Tank2
    TJ16350 › Jun › 07 › Charging/Computer Controls - DTC CEM-DD21 Stored2 3
    TNN36-59 › May › 07 › Antitheft - No Start/DTC's CEM-6C48 or CEM-6C492
    TNN37-35 › May › 06 › Central Electrical Module - DTC's Set/Systems Errors2 3 4
    All Other Service Bulletins for Transmission Cooler:0 pages
    TJ14902 › Nov › 10 › Computers/Controls - CEM Download Interrupt Recovery
    TJ20402 › Sep › 10 › Computers/Controls - CAN Error Frame Finder Info.
    TJ21713 › May › 10 › Computers/Controls -Intermittent No Start And DTC's
    TJ22294 › Feb › 10 › Instruments - Fuel Gauge Reads '0' With Fuel In Tank
    TJ16350 › Jun › 07 › Charging/Computer Controls - DTC CEM-DD21 Stored
    TNN36-59 › May › 07 › Antitheft - No Start/DTC's CEM-6C48 or CEM-6C49
    TNN37-35 › May › 06 › Central Electrical Module - DTC's Set/Systems Errors
    Service and Repair › Procedures2 3 4 5 6 7 8 9 10 11 12 13
  - Transmission Position Switch/Sensor, A/T › Component Information › Locations
  - Transmission Speed Sensor, A/T › Component Information4 pages
    Locations › Input Speed Sensor2 3
    Service and Repair › Gearbox Input Speed Sensor, Replacing
  - Transmission Temperature Sensor/Switch, A/T › Component Information › Locations › Fluid Temperature Sensor, Automatic Transmission TF-80SC2
  - Valve Body, A/T › Component Information12 pages
    Technical Service Bulletins10 pages
    All Technical Service Bulletins for Valve Body: › TNN43-53 › Nov › 07 › A/T - Harsh Shifts/False Neutrals/Shift Flare2 3 4 5
    Customer Interest for Valve Body: › TNN43-53 › Nov › 07 › A/T - Harsh Shifts/False Neutrals/Shift Flare2 3 4 5
    Service and Repair › Control System/Valve Housing, Replacing2
  - Wiring Harness, A/T › Component Information8 pages
    Technical Service Bulletins2 pages
    All Technical Service Bulletins for Wiring Harness: › TNN43-49 › Apr › 06 › A/T AW55 - TCM DTC's 010A, 010B, 010C
    Customer Interest for Wiring Harness: › TNN43-49 › Apr › 06 › A/T AW55 - TCM DTC's 010A, 010B, 010C
    Service and Repair › Cable Harness, Control System, Gearbox, Replacing2 3 4 5 6
- Clutch, M/T › Component Information › Technical Service Bulletins9 pages
  - All Technical Service Bulletins: › TJ11459 › Jun › 10 › M/T - Rattle Noise From Dual Mass Flywheel2 3
  - Customer Interest: › TJ11459 › Jun › 10 › M/T - Rattle Noise From Dual Mass Flywheel2 3
  - All Other Service Bulletins for Clutch: › TJ16350 › Jun › 07 › Charging/Computer Controls - DTC CEM-DD21 Stored2 3
  - All Other Service Bulletins for Clutch: › TJ16350 › Jun › 07 › Charging/Computer Controls - DTC CEM-DD21 Stored
- Differential Assembly548 pages
  - Differential Case › Component Information › Technical Service Bulletins30 pages
    Customer Interest: › TJ22103 › Dec › 09 › Drivetrain - Rear Differential Leaking And Resealing2 3 4 5 6 7 8 9
    All Technical Service Bulletins: › TJ16350 › Jun › 07 › Charging/Computer Controls - DTC CEM-DD21 Stored2 3
    All Other Service Bulletins for Differential Case: › TJ16350 › Jun › 07 › Customer Interest for Differential Case: › TJ22103 › Dec › 09 › Drivetrain - Rear Differential Leaking And Resealing2 3 4 5 6 7 8 9
    All Other Service Bulletins for Power Distribution Module: › TJ22103 › Dec › 09 › Drivetrain - Rear Differential Leaking And Resealing2 3 4 5 6 7 8 9
  - Differential Cover › Component Information › Technical Service Bulletins18 pages
    All Technical Service Bulletins for Differential Cover: › TJ22103 › Dec › 09 › Drivetrain - Rear Differential Leaking And Resealing2 3 4 5 6 7 8 9
    Customer Interest for Differential Cover: › TJ22103 › Dec › 09 › Drivetrain - Rear Differential Leaking And Resealing2 3 4 5 6 7 8 9
  - Differential Lock › Control Unit, Differential Lock › Component Information232 pages
    Locations › Differential Electronic Module (DEM)2 3
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…229
  - Differential Temperature Sensor/Switch › Component Information › Service and Repair2 3 4
  - Fluid - Differential › Component Information5 pages
    Technical Service Bulletins › Transmission/Drivetrain - Lubricants And Fluids2 3
    Specifications › Capacity Specifications2
  - Relays and Modules - Differential › Control Unit, Differential Lock › Component Information232 pages
    Locations › Differential Electronic Module (DEM)2 3
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…229
  - Seals and Gaskets, Differential › System Information23 pages
    Technical Service Bulletins18 pages
    All Technical Service Bulletins for Seals and Gaskets: › TJ22103 › Dec › 09 › Drivetrain - Rear Differential Leaking And Resealing2 3 4 5 6 7 8 9
    Customer Interest for Seals and Gaskets: › TJ22103 › Dec › 09 › Drivetrain - Rear Differential Leaking And Resealing2 3 4 5 6 7 8 9
    Service and Repair › Pinion Seal Coupling (AOC), Replacing2 3 4 5
  - Sensors and Switches - Differential › Differential Temperature Sensor/Switch › Component Information › Service and Repair2 3 4
- Drive Axles, Bearings and Joints35 pages
  - Axle Shaft Assembly14 pages
    Axle Shaft › Component Information › Service and Repair2 3 4 5 6 7 8
    Constant Velocity Joint Boot › Component Information › Service and Repair2 3 4 5 6
  - Seals and Gaskets, Drive Axles › System Information14 pages
    Technical Service Bulletins4 pages
    All Technical Service Bulletins for Seals and Gaskets: › TJ7319 › Sep › 09 › Drivetrain/A/T - Axle Frost Plug Leaking/A/T Issues2
    Customer Interest for Seals and Gaskets: › TJ7319 › Sep › 09 › Drivetrain/A/T - Axle Frost Plug Leaking/A/T Issues2
    Service and Repair › Seal CV Joint Housing, Replacing2 3 4 5 6 7 8 9 10
  - Wheel Bearing › Component Information › Technical Service Bulletins6 pages
    All Technical Service Bulletins for Wheel Bearing:3 pages
    TJ11760 › Mar › 11 › Wheels - Rear Wheel Hub Noise, Splash Shield Install2
    TNN77-16 › Oct › 06 › TNN77-16 Bulletin Cancellation Notification
    Customer Interest: › TJ11760 › Mar › 11 › Wheels - Rear Wheel Hub Noise, Splash Shield Install2
    All Other Service Bulletins for Wheel Bearing: › TNN77-16 › Oct › 06 › TNN77-16 Bulletin Cancellation Notification
  - Wheel Hub › Axle Nut › Component Information › Specifications
- Drive/Propeller Shafts, Bearings and Joints › Drive/Propeller Shaft › Component Information12 pages
  - Technical Service Bulletins › Drivetrain - Revised Driveshaft Removal/Installation2 3
  - Service and Repair › Propeller Shaft, Replacing2 3 4 5 6 7 8 9
- Flex Plate › Component Information › Specifications2 3
- Flywheel › Component Information › Technical Service Bulletins14 pages
  - All Technical Service Bulletins: › TJ11459 › Jun › 10 › M/T - Rattle Noise From Dual Mass Flywheel2 3
  - Customer Interest: › TJ11459 › Jun › 10 › M/T - Rattle Noise From Dual Mass Flywheel2 3
  - All Other Service Bulletins for Flywheel: › TNN36-49 › May › 05 › Keyless Entry - Remote Transmitter Intermittently Inop.2 3 4 5 6 7 8
  - All Other Service Bulletins for Flywheel: › TNN36-49 › May › 05 › Keyless Entry - Remote Transmitter Intermittently Inop.
- Manual Transmission/Transaxle8 pages
- Relays and Modules - Transmission and Drivetrain253 pages
  - Relays and Modules - A/T › Control Module, A/T › Component Information12 pages
    Technical Service Bulletins10 pages
    Customer Interest for Control Module: › TJ16761 › Jan › 11 › A/T Controls - TCM Updates For Various Concerns/Issues2 3 4 5
    All Technical Service Bulletins for Control Module: › TJ16761 › Jan › 11 › A/T Controls - TCM Updates For Various Concerns/Issues2 3 4 5
    Locations › Transmission Control Module (TCM)2
  - Relays and Modules - Differential › Control Unit, Differential Lock › Component Information232 pages
    Locations › Differential Electronic Module (DEM)2 3
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…229
  - Relays and Modules - Transfer Case › Control Module, Transfer Case › Component Information › Technical Service Bulletins9 pages
    All Technical Service Bulletins: › TJ20756 › Jan › 11 › Drivetrain Controls - Software Update For Various Issues2 3
    Customer Interest: › TJ20756 › Jan › 11 › Drivetrain Controls - Software Update For Various Issues2 3
    All Other Service Bulletins for Control Module: › TJ304 › Jan › 09 › Body - Front/Rear Door Weatherstrips Come Loose2 3
    All Other Service Bulletins for Control Module: › TJ304 › Jan › 09 › Body - Front/Rear Door Weatherstrips Come Loose
- Sensors and Switches - Transmission and Drivetrain14 pages
- Transfer Case26 pages
  - Control Module, Transfer Case › Component Information › Technical Service Bulletins6 pages
    Customer Interest for Control Module: › TJ20756 › Jan › 11 › Drivetrain Controls - Software Update For Various Issues2 3
    All Technical Service Bulletins for Control Module: › TJ20756 › Jan › 11 › Drivetrain Controls - Software Update For Various Issues2 3
  - Differential, Transfer Case › Differential Fluid - Transfer Case › Component Information › Technical Service Bulletins › Transmission/Drivetrain - Lubricants And Fluids2 3
  - Fluid - Transfer Case › Component Information5 pages
    Technical Service Bulletins › Transmission/Drivetrain - Lubricants And Fluids2 3
    Specifications › Capacity Specifications2
  - Relays and Modules - Transfer Case › Control Module, Transfer Case › Component Information › Technical Service Bulletins6 pages
    All Technical Service Bulletins for Control Module: › TJ20756 › Jan › 11 › Drivetrain Controls - Software Update For Various Issues2 3
    Customer Interest for Control Module: › TJ20756 › Jan › 11 › Drivetrain Controls - Software Update For Various Issues2 3
  - Seals and Gaskets, Transfer Case › System Information › Service and Repair › Replacing the Pinion Seal for the Bevel Gear2 3 4 5 6
- Transmission Control Systems284 pages
  - Actuators and Solenoids - Transmission and Drivetrain › Actuators and Solenoids - A/T19 pages
    Pressure Regulating Solenoid, A/T › Component Information › Locations › Linear Pressure Solenoid SLB12 3 4
    Shift Interlock Solenoid › Component Information › Locations2 3 4 5
    Shift Solenoid, A/T › Component Information10 pages
    Locations › Location of Components, Solenoids2 3 4 5
    Service and Repair › Control System, Replacing2 3 4 5
  - Relays and Modules - Transmission and Drivetrain251 pages
    Relays and Modules - A/T › Control Module, A/T › Component Information13 pages
    Technical Service Bulletins11 pages
    All Technical Service Bulletins: › TJ16761 › Jan › 11 › A/T Controls - TCM Updates For Various Concerns/Issues2 3 4 5
    Customer Interest: › TJ16761 › Jan › 11 › A/T Controls - TCM Updates For Various Concerns/Issues2 3 4 5
    All Other Service Bulletins for Control Module: › TNN88-36 › Jul › 05 › Interior - Console Cup Holder Lid Sticking/Binding
    All Other Service Bulletins for Control Module: › TNN88-36 › Jul › 05 › Interior - Console Cup Holder Lid Sticking/Binding
    Locations › Transmission Control Module (TCM)2
    Relays and Modules - Differential › Control Unit, Differential Lock › Component Information232 pages
    Locations › Differential Electronic Module (DEM)2 3
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…229
    Relays and Modules - Transfer Case › Control Module, Transfer Case › Component Information › Technical Service Bulletins6 pages
    All Technical Service Bulletins for Control Module: › TJ20756 › Jan › 11 › Drivetrain Controls - Software Update For Various Issues2 3
    Customer Interest for Control Module: › TJ20756 › Jan › 11 › Drivetrain Controls - Software Update For Various Issues2 3
  - Sensors and Switches - Transmission and Drivetrain14 pages
    Sensors and Switches - A/T9 pages
    Fluid Pressure Sensor/Switch, A/T › Component Information › Locations › Oil Pressure Sensor2
    Transmission Position Switch/Sensor, A/T › Component Information › Locations
    Transmission Speed Sensor, A/T › Component Information4 pages
    Locations › Input Speed Sensor2 3
    Service and Repair › Gearbox Input Speed Sensor, Replacing
    Transmission Temperature Sensor/Switch, A/T › Component Information › Locations › Fluid Temperature Sensor, Automatic Transmission TF-80SC2
    Sensors and Switches - Differential › Differential Temperature Sensor/Switch › Component Information › Service and Repair2 3 4
    Sensors and Switches - M/T › Gear Sensor/Switch, M/T › Component Information › Locations
07Brakes and Traction Control Brakes and Traction Control: Sections
08Starting and Charging Starting and Charging: Sections
09Power and Ground Distribution Power and Ground Distribution: Sections
10Steering and Suspension Steering and Suspension: Sections
11Heating and Air Conditioning Heating and Air Conditioning: Sections
12Restraint Systems Restraint Systems: Sections
13Accessories and Optional Equipment Accessories and Optional Equipment: Sections
14Body and Frame Body and Frame: Sections
15Cruise Control Cruise Control: Sections
16Instrument Panel, Gauges and Warning Indicators Instrument Panel, Gauges and Warning Indicators: Sections
17Lighting and Horns Lighting and Horns: Sections
18Windows and Glass Windows and Glass: Sections
19Wiper and Washer Systems Wiper and Washer Systems: Sections