XC90 FWD L6-3.2L VIN 98 B6324S (2007)
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Install the relay with new screws, on the underneath of the front member.
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Remove the locking sleeve from above the existing cable splice and pull off the cable from the engine block heater's cable.
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Cut off the clips holding the engine block heater's cable at the subframe and pull it off.
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Remove the old clips from the subframe.
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Remove the cable from the subframe.
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Move the front socket cable (1) up on the left-hand side of the left-hand side member. Then insert it in the upper side of the side member, under
the left-hand headlamp, and pull it along the right-hand side of the side member.
Note! Ensure that the washer hose is not trapped. Lubricate the connector O-rings using low temperature grease, part no. 1161427.
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Securely press the cable into the connection on the front edge of the relay and press a new locking sleeve over the splice.
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Route the new cable splice (2), L = 1400 mm (47 15/64"), on top of the subframe's left-hand front corner and connect it to the rear connection on
the relay, allow it to hang down.
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Press the cable into place securely and press the smaller locking sleeve over the splice.
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Connect the ground cable to the existing ground terminal with new screw and toothed washer underneath.
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Route the long cable on top of the subframe's left-hand front corner together with the cable for the engine block heater, allow it to hang.