ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

Crankshaft Front Seal > < Valve Cover RH
Engine - 2.5L Duratec-VE (VE6) - Crankshaft Pulley Mondeo 2001 (10/2000-02/2007)
In-vehicle Repair

Special Tool(s)

Universal Flange Holding Wrench

205-072 (15-030A)

Remover/ Installer, Crankshaft Vibration Damper

303-130 (21-076)

Gauge, Bolt Angle

303-174 (21-540)

Remover, Crankshaft Vibration Damper

303-338 (21-153B)

Materials
Name
Specification
Silicone Sealant
WSE-M4G323-A4 

Removal

  1. Remove the accessory drive belt.
    For additional information, refer to: Accessory Drive Belt - 2.5L Duratec-VE (VE6)/3.0L Duratec-SE (VE6)/3.0L Duratec-ST (VE6) (303-05 Accessory Drive, Removal and Installation).
  1. Raise and support the vehicle.
    For additional information, refer to: Lifting - 3.0L Duratec-ST (VE6) (100-02 Jacking and Lifting, Description and Operation).

  1. Using the special tool, remove the crankshaft pulley retaining bolt.
    • Discard the bolt.

  1. Using the special tool, remove the crankshaft pulley.

Installation

  1. NOTE:
    NOTE:Use the crankshaft pulley retaining bolt washer for installation.
    Using the special tool, install the crankshaft pulley.
  1. Coat the Woodruff key groove and the crankshaft pulley retaining bolt with sealant.

  1. NOTE:
    NOTE:Install a new crankshaft pulley retaining bolt.
    Using the special tool, tighten the crankshaft pulley retaining bolt in four stages.
    • Stage 1: 120 Nm.
    • Stage 2: Loosen the retaining bolt by 360 degrees.
    • Stage 3: 50 Nm.
    • Stage 4: 90 degrees.
  1. Install the accessory drive belt.
    For additional information, refer to: Accessory Drive Belt - 2.5L Duratec-VE (VE6)/3.0L Duratec-SE (VE6)/3.0L Duratec-ST (VE6) (303-05 Accessory Drive, Removal and Installation).
  1. Lower the vehicle.

Crankshaft Front Seal > < Valve Cover RH