vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Replace the door's front sash window (front door) - L67 > < Replace the door's sash window guide (front door) - L08

Replace the door's window actuation (front door) - L08

  Remove

1.   Lower sash window
2.   Detach front door inner panelling LUREF_1.gif
Object Number: 3446458  Size: DEFAULT

3.   Partly loosen water vapour barrier
•   Remove 2x holding angles
Remove 2x pins

4.   Detach outer channel strip
Note:   Prise off window channel strip from inside with the appropriate tool
•   Unclip window channel strip from the rear window frame bracket
•   Remove fastening clip from the outer window frames
Object Number: 3446463  Size: DEFAULT


5.   Prepare drill
Object Number: 3446456  Size: DEFAULT

6.   Remove rear sash window guide rail
•   Bore out 2x blind rivets
7.   Take out rear sash window guide rail
8.   Loosen front door sash window
Note:   Guide the sash window so in position that the fastening bolts align with the top mounting holes
•   Unscrew 2x bolt
Unhinge window winder from its sash guide

9.   Remove front door sash window
•   Unhinge sash window from the window winder guide pieces
•   Remove sash window upwards
Note:   Drive window actuation downward and simultaneously tilt the sash window forwards! A 2nd mechanic is required to retain the sash window!
10.   Remove window winder
•   Bore out 6x blind rivets
Dispose of remains of rivets
11.   Remove window winder
•   Disconnect wiring harness plug.
Object Number: 3446457  Size: DEFAULT


12.   Detach motor from linkage
•   Unscrew 3x bolt
Object Number: 3446423  Size: DEFAULT


  Install

13.   Attach motor to linkage
•   Tighten 3x bolt
14.   Insert window winder
•   Connect wiring harness plug
15.   Install window winder
•   Rivet on 6x blind rivets
16.   Install front door sash window
Note:   Gently drive window actuation upward and simultaneously tilt the sash window forwards! A 2nd mechanic is required to retain the sash window!
•   Position the sash window downwards
•   Hang sash window in window winder guide pieces
17.   Fasten front door sash window
Note:   Guide the sash window so in position that the fastening bolts align with the mounting holes!
Fasten front door sash window
•   Tighten 2x bolts
Hang window winder arm in the sash window guide
Guide sash window upwards and place evenly in rubber seal
Tighten 2x bolts
18.   Position rear sash window guide rail
19.   Install rear sash window guide rail
•   Rivet on 2x blind rivets
20.   Install outer channel strip
•   Install fastening clip on the outer window frame
•   Clip in window channel strip in the window channel bracket
•   Press the window channel strip onto the door folding
21.   Fasten water vapour barrier
•   Install 2x holding angles
Impress 2x pins
22.   Attach front door inner panelling LUREF_1.gif
23.   Close sash window

Replace the door's front sash window (front door) - L67 > < Replace the door's sash window guide (front door) - L08