Workshop Manuals Factory service & repair Alfa Romeo
01 1.7 16V Boxer engine (1712)02 1.9 JTD engine (1910)03 1.9 TD and TD Cat engine (1929)04 146 bodywork05 Engine overhaul: index and updates06 Engine overhaul: 1.3 and 1.6 Boxer (AR33501, AR33201)07 Engine overhaul: 1.7 16V Boxer (AR33401)08 Engine overhaul: 1.4, 1.6 and 1.8 Twin Spark 16V09 Engine overhaul: 2.0 Twin Spark 16V10 Engine overhaul: 1.9 JTD (AR32302)11 Engine overhaul: 1.9 TD (AR67501)12 Engine overhaul: 3.0 V6 (AR16101)13 Engine overhaul: 3.0 V6 24V (AR16102)14 Engine overhaul: 2.0 V6 Turbo (AR16202)
Alfa Romeo 145/146 Engines, 146 Bodywork and Engine Overhaul Manual (1994-2001)01 · 1.7 16V Boxer engine (1712)
01 · Engine

Checks and inspections

Make
Alfa Romeo
Model
145/146 Engines, 146 Bodywork and Engine Overhaul Manual
Year
1994–2001
Section
Engine cooling system › Checks and inspections
1.7 16V Boxer engine (1712)Checks and inspections
  1. Slacken the four fastening screws and remove the water pump.
  2. Remove the seals.
Water pump removal diagram showing pulleys and pump
  1. Remove the left-hand timing belt from the camshaft drive pulleys.
  2. Slacken the fastening screws and remove the water pump with its gasket.
Water pump removal diagram showing torque specification

20 ÷ 24 Nm
2.0 ÷ 2.5 kgm

CHECKS AND INSPECTIONS

  • Check that the water pump and impeller are in good conditions and that there are no signs of oxidation or corrosion;
  • check that the clearance “G” between the impeller and pump casing is with the specified limits;
  • check that the front pump gasket is in good conditions and does not allow any leakage;
  • check that the bearing shows no signs of wear of the races, balls and rollers;

If one of the above is found, change the whole water pump.

REMOVAL/REFITTING

  • Remove the radiator (see specific paragraph).
Water pump pulley removal diagram
  1. Slacken the fastening screws and remove the water pump pulley.
  2. Slacken the fastening screws and remove the left-hand timing belt cover.
  3. Loosen the nut securing the left-hand belt tensioner, press the belt guide to overcome the force of the spring and lock the nut.
Water pump internal components diagram
  1. Impeller
  2. Bearing
  3. Pump casing
  4. Air relief hole
  5. Drain hole
Clearance measurement between impeller and water pump
Clearance between impeller and water pump
G = 0.5 ÷ 0.8 mm

Parts & tools for this job For 1994 Alfa Romeo 145/146

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