Workshop Manuals Factory service & repair Alfa Romeo
01 1.7 16V Boxer engine (1712)02 1.9 JTD engine (1910)03 1.9 TD and TD Cat engine (1929)04 146 bodywork05 Engine overhaul: index and updates06 Engine overhaul: 1.3 and 1.6 Boxer (AR33501, AR33201)07 Engine overhaul: 1.7 16V Boxer (AR33401)08 Engine overhaul: 1.4, 1.6 and 1.8 Twin Spark 16V09 Engine overhaul: 2.0 Twin Spark 16V10 Engine overhaul: 1.9 JTD (AR32302)11 Engine overhaul: 1.9 TD (AR67501)12 Engine overhaul: 3.0 V6 (AR16101)13 Engine overhaul: 3.0 V6 24V (AR16102)14 Engine overhaul: 2.0 V6 Turbo (AR16202)
Alfa Romeo 145/146 Engines, 146 Bodywork and Engine Overhaul Manual (1994-2001)02 · 1.9 JTD engine (1910)
02 · Engine

Catalytic converter

Make
Alfa Romeo
Model
145/146 Engines, 146 Bodywork and Engine Overhaul Manual
Year
1994–2001
Section
Exhaust system › Catalytic converter
1.9 JTD engine (1910)Catalytic converter
  1. Slacken the fastening nuts and remove the reinforcement bracket.
  2. Slacken the nuts and screws and remove the front section of the exhaust pipe.
  • Remove the seals.
Exhaust system components with numbered parts 1 and 2

CATALYTIC CONVERTER

The oxidising catalyst is a post-treatment device for oxidising the CO, HC's and particulate, turning them into carbon dioxide (CO2) and water vapour (H2O).

The catalytic converter consists of a one-piece ceramic honeycomb (1), the cells of which are impregnated with platinum (2), a substance which catalyses the reactions of oxidisation.

Catalytic converter diagram showing input gases HC-CO-C and output H₂O - CO₂

The exhaust gases that cross the cells heat the catalyst, triggering conversion of the pollutants into inert compounds. The chemical oxidation reaction of CO, HC and particulate is effective with temperatures between 200 and 350°C.

In fact beyond 350°C the sulphur contained in the fuel oil begins to oxidise, giving rise sulphur and sulphuric dioxide.

REMOVAL/REFITTING

  • Set the car on a lift.
  • Remove the front section of the exhaust pipe (see specific paragraph).
  1. Loosen the fastening clamp and remove the catalytic converter.
Catalytic converter removal with numbered parts 1

EXHAUST, REAR SECTION

REMOVAL/REFITTING

  • Set the car on a lift.
  1. Loosen the clamp fastening the rear section of the exhaust pipe to the catalytic converter.
  2. Release the handbrake cable from the fastenings.
  3. Remove the exhaust pipe rear section after freeing it from its flexible supports.
Exhaust rear section removal with numbered parts 1, 2 and 3

Parts & tools for this job For 1994 Alfa Romeo 145/146

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