Workshop Manuals Factory service & repair Alfa Romeo
01 1.7 16V Boxer engine (1712)02 1.9 JTD engine (1910)03 1.9 TD and TD Cat engine (1929)04 146 bodywork05 Engine overhaul: index and updates06 Engine overhaul: 1.3 and 1.6 Boxer (AR33501, AR33201)07 Engine overhaul: 1.7 16V Boxer (AR33401)08 Engine overhaul: 1.4, 1.6 and 1.8 Twin Spark 16V09 Engine overhaul: 2.0 Twin Spark 16V10 Engine overhaul: 1.9 JTD (AR32302)11 Engine overhaul: 1.9 TD (AR67501)12 Engine overhaul: 3.0 V6 (AR16101)13 Engine overhaul: 3.0 V6 24V (AR16102)14 Engine overhaul: 2.0 V6 Turbo (AR16202)
Alfa Romeo 145/146 Engines, 146 Bodywork and Engine Overhaul Manual (1994-2001)03 · 1.9 TD and TD Cat engine (1929)
03 · Engine

Central section

Make
Alfa Romeo
Model
145/146 Engines, 146 Bodywork and Engine Overhaul Manual
Year
1994–2001
Section
Exhaust system › Central section
1.9 TD and TD Cat engine (1929)Central section

CENTRAL SECTION

REMOVAL/REFITTING

  • Remove the front section of the exhaust pipe (see specific procedure).
  1. Loosen the clamp securing and remove the central section.
Central section removal: hand loosening clamp on exhaust pipe
  1. 1 Clamp

REAR SECTION

REMOVAL/REFITTING

  1. Loosen the clamp securing the rear section of the exhaust pipe to the central section.
Rear section removal: hand loosening clamp on exhaust pipe
  1. 1 Clamp
  • Unscrew the screws securing the brake piper support bracket and the handbrake cable.
  • Unscrew the screw securing the exhaust pipe rear elastic support to the body and remove it.
Exhaust pipe rear elastic support with screws
  1. 1 Screw
  2. 2 Screw
  3. 3 Screw

CHECK SMOKE LEVEL AT EXHAUST

  • Start up the engine and bring to a normal running temperature.
  1. Insert the exhaust gas drawing pipe of the opacimeter in the end section of the exhaust pipe.
Smoke level test: opacimeter connected to car's exhaust
  1. 1 Opacimeter
  • Make all the necessary connections and adjust the equipment in accordance with the procedures indicated by the manufacturer.
  • Press the accelerator down fully three times until the maximum power speed is reached or until the revs limiter intervenes.
  • Take the measurements after five consecutive cold accelerations and record the maximum values.
  • To obtain the test value, calculate the arithmetic average of the three values closest together.

NOTE: Where there is more than one set of three values suitable, choose the one which gives the highest average value.

  • Check that the smoke level falls within the prescribed values.
Maximum smoke level value at exhaust
< 70 %
  • If the smoke level value at the exhaust is greater than the prescribed value, the following checks should be carried out:
  • check condition of air filter;
  • check timing of injection pump;
  • check valve clearance and setting of timing;
  • check setting and clean injectors;
  • check compression ratio.
  • If, regardless of the above checks, the smoke level remains outside the prescribed limits, the injection pump must be overhauled.

Parts & tools for this job For 1994 Alfa Romeo 145/146

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