Central section
- Make
- Alfa Romeo
- Model
- 145/146 Engines, 146 Bodywork and Engine Overhaul Manual
- Year
- 1994–2001
- Section
- Exhaust system › Central section
1.9 TD and TD Cat engine (1929)Central section
CENTRAL SECTION
REMOVAL/REFITTING
- Remove the front section of the exhaust pipe (see specific procedure).
- Loosen the clamp securing and remove the central section.
- 1 Clamp
REAR SECTION
REMOVAL/REFITTING
- Loosen the clamp securing the rear section of the exhaust pipe to the central section.
- 1 Clamp
- Unscrew the screws securing the brake piper support bracket and the handbrake cable.
- Unscrew the screw securing the exhaust pipe rear elastic support to the body and remove it.
- 1 Screw
- 2 Screw
- 3 Screw
CHECK SMOKE LEVEL AT EXHAUST
- Start up the engine and bring to a normal running temperature.
- Insert the exhaust gas drawing pipe of the opacimeter in the end section of the exhaust pipe.
- 1 Opacimeter
- Make all the necessary connections and adjust the equipment in accordance with the procedures indicated by the manufacturer.
- Press the accelerator down fully three times until the maximum power speed is reached or until the revs limiter intervenes.
- Take the measurements after five consecutive cold accelerations and record the maximum values.
- To obtain the test value, calculate the arithmetic average of the three values closest together.
NOTE: Where there is more than one set of three values suitable, choose the one which gives the highest average value.
- Check that the smoke level falls within the prescribed values.
| Maximum smoke level value at exhaust |
|---|
| < 70 % |
- If the smoke level value at the exhaust is greater than the prescribed value, the following checks should be carried out:
- check condition of air filter;
- check timing of injection pump;
- check valve clearance and setting of timing;
- check setting and clean injectors;
- check compression ratio.
- If, regardless of the above checks, the smoke level remains outside the prescribed limits, the injection pump must be overhauled.
Parts & tools for this job For 1994 Alfa Romeo 145/146
- PARTExhaust gasketSearch: Alfa Romeo 145/146 1994 exhaust gasket
- TOOLPenetrating oilSearch: penetrating oil
- TOOLOBD2 scannerSearch: OBD2 scanner
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