Workshop Manuals Factory service & repair Alfa Romeo
01 Introduction and contents02 Technical data and maintenance03 Engine04 Clutch05 Gearbox06 Front axle and drive shafts07 Brakes08 Steering09 Suspension and wheels10 Heating and ventilation11 Bodywork12 Timing belt data sheets
Alfa Romeo 145/146 Factory Service Manual (1994-1999)06 · Front axle and drive shafts
06 · Steering & suspension

Checks

Make
Alfa Romeo
Model
145/146 Factory Service Manual
Year
1994–1999
Section
Transmission half-shafts (1929 TD) › Checks
Front axle and drive shaftsChecks

CHECKS

Degrease the joint components with fuel oil and check the balls and their housings for traces of wear and cracks. Check the shaft for distortion, cracks and signs of wear.

REFITTING THE JOINT ON THE GEARBOX SIDE

  1. Fit a new boot on the axle shaft.
  2. If previously dis-assembled, re-assemble the joint components as illustrated.
  3. Fill the boot and grease the joint with 120 g of the specified grease.
  4. Fit the joint on the gearbox side.
  5. Fit the flexible retainer ring.
Joint assembly diagram showing ball housings, boot, and flexible retainer ring.

A = highest distance between ball housings
B = smallest distance between ball housings

  1. Using tool n° 1.820.082.000 fit the inner boot clamp.
Diagram showing installation of inner boot clamp using tool 1.820.082.000.

DIS-ASSEMBLY OF THE JOINT ON THE WHEEL SIDE

  1. Fasten the axle shaft in a vice complete with protective jaws.
  2. Remove the boot clamps on the wheel side.

When refitting, change the boot and clamps.

Diagram showing removal of boot clamps from the wheel side.
  1. Remove the flexible retainer ring.
  2. Using tools N° 1.821.165.000 and N° 1.821.161.000, remove the joint from the axle shaft.
Diagram showing removal of joint using tools 1.821.165.000 and 1.821.161.000.
  1. Using tool N° 1.820.084.000 fit the outer boot clamp.
Diagram showing installation of outer boot clamp using tool 1.820.084.000.

Parts & tools for this job For 1994 Alfa Romeo 145/146

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