Workshop Manuals Factory service & repair Alfa Romeo
01 Introduction and contents02 Technical data and maintenance03 Engine04 Clutch05 Gearbox06 Front axle and drive shafts07 Brakes08 Steering09 Suspension and wheels10 Heating and ventilation11 Bodywork12 Timing belt data sheets
Alfa Romeo 145/146 Factory Service Manual (1994-1999)06 · Front axle and drive shafts
06 · Steering & suspension

Removal/refitting

Make
Alfa Romeo
Model
145/146 Factory Service Manual
Year
1994–1999
Section
Transmission half-shafts (1929 TD) › Removal/refitting
Front axle and drive shaftsRemoval/refitting

REMOVAL/REFITTING

The following procedure refers to removal/refitting of the left-hand axle shaft. However, it is possible to wholly follow this procedure also for removing the righthand axle shaft.

  • Set the car on a lift.
  • Disconnect the battery (-) terminal.
  • Raise the car.
  • Remove the wheel and mudflap from the left front wheel house.
  • Working from the left wheelhouse, disconnect the electrical connection of the brake pad wear sensor.
  • Slacken the screw fastening the ABS inductive sensor support bracket.
  1. Slacken the bolts fastening the left constant velocity joint from the differential flange retrieving the safety plates.
Axle shaft joint with bolts and safety plates

36 ÷ 44 Nm
3.6 ÷ 4.5 kgm

  1. Slacken the two bolts fastening the left upright to the shock absorber, then remove the upper bolt only. This operation makes it possible to pull back the axle shaft just enough to disconnect the joint.
Hand pulling back axle shaft joint
  1. Remove the caulking and the nut fastening the joint to the wheel hub.
  2. Pull the axle shaft and remove it.

When refitting, tighten the nut fastening the axle shaft to the wheel hub as described in GROUP 44 - Wheels and hubs - "Front wheel upright (Boxer versions)".

Axle shaft being pulled out from wheel hub

DIS-ASSEMBLY OF JOINT ON GEARBOX SIDE

  1. Remove the retainer ring.
  2. Remove the gearbox side boot fastening clamps.
  3. Pull the joint on the gearbox side off the axle shaft.
  4. Separate the protective boot from the C.V. joint.

CAUTION: When refitting, change the boot and clamps.

Disassembled CV joint with parts labeled 1, 2, 3, 4

Parts & tools for this job For 1994 Alfa Romeo 145/146

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