Workshop Manuals Factory service & repair Alfa Romeo
01 Introduction and contents02 Technical data and maintenance03 Engine04 Clutch05 Gearbox06 Front axle and drive shafts07 Brakes08 Steering09 Suspension and wheels10 Heating and ventilation11 Bodywork12 Timing belt data sheets
Alfa Romeo 145/146 Factory Service Manual (1994-1999)06 · Front axle and drive shafts
06 · Steering & suspension

Description

Make
Alfa Romeo
Model
145/146 Factory Service Manual
Year
1994–1999
Section
Transmission half-shafts (1929 TD) › Description
Front axle and drive shaftsDescription

DESCRIPTION

With the constant velocity joints the axle shafts form the set of devices which transmit motion from the gearbox to the driving wheels.

The assembly of these devices, commonly called "transmission" when in conjunction with the gearbox, comprises the following:

  • right and left axle shafts;
  • constant velocity joints on wheel and gearbox side.
  • intermediate shaft.

The high-resistance steel axle shafts (6) have grooved ends to enable coupling with the constant velocity joints (1) and (5).

Exploded view of front axle transmission half-shafts components including constant velocity joints, circlips, retainers, protective boots, axle shafts, and connection flanges.
  1. Constant velocity joint, wheel side
  2. Circlip
  3. Retainer clamp
  4. Protective boot
  5. Constant velocity joint, gearbox side
  6. Axle shaft
  7. Constant velocity joint connection flange

The housing for the flexible retainer rings (2) is made on these grooves.

The constant velocity joints are formed of an inner core (1d) known as "drive", keyed onto the input shaft and an outer shell (1a) called "driven", which forms the output element of the joint.

The inner core has six spherical grooves on its outer surface containing six balls (1b), held in place by a cage (1c).

These balls are the parts which actually transmit the motion and are also located in other grooves machined on the inner surface of the shell.

The intermediate shaft, also with grooved ends and, like the axle shafts, made from high-resistance steel, has the purpose of connecting the differential output with the right axle shaft to which it is connected by a flange.

Exploded view of intermediate shaft components including bearing retainer plate, ball bearing, flexible washer, bearing retainer ring, and cup for bearing.
  1. Bearing retainer plate
  2. Ball bearing
  3. Flexible washer
  4. Bearing retainer ring
  5. Cup for bearing

For this purpose, to limit the projection between the connection points, the intermediate shaft is supported by a housing machined especially on the gearbox.

Parts & tools for this job For 1994 Alfa Romeo 145/146

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