Workshop Manuals Factory service & repair Alfa Romeo
01 Introduction and contents02 Technical data and maintenance03 Engine04 Clutch05 Gearbox06 Front axle and drive shafts07 Brakes08 Steering09 Suspension and wheels10 Heating and ventilation11 Bodywork12 Timing belt data sheets
Alfa Romeo 145/146 Factory Service Manual (1994-1999)06 · Front axle and drive shafts
06 · Steering & suspension

Checks

Make
Alfa Romeo
Model
145/146 Factory Service Manual
Year
1994–1999
Section
Transmission half-shafts (1929 TD) › Checks
Front axle and drive shaftsChecks · page 1 of 2

CHECKS

Degrease the joint components with fuel oil and check the balls and their housings for traces of wear and cracks. Check the shaft for distortion, cracks and signs of wear.

REFITTING THE JOINT ON THE WHEEL SIDE

  1. Fit a new protective boot.
  2. Position the flexible retainer ring.
  3. Compress the flexible ring with the fastener clamp.
C.V. joint being positioned on axle shaft with flexible retainer ring and fastener clamp
  1. Position the C.V. joint on the axle shaft and push it into its housing using a soft mallet.

Fill the boot and grease the joint with appr. 120 g of the specified grease.

C.V. joint being fitted with inner clamp
  1. Using tool N° 1.820.082.000 fit the boot inner clamp.
Tool 1.820.082.000 fitting boot inner clamp on C.V. joint

REMOVAL/REFITTING OF INTERMEDIATE SHAFT

  • Set the car on a lift.
  • Disconnect the battery (-) terminal.
  • Raise the car.
  • Remove the wheel and mudflap from the right front wheel house.
  • Working from the right wheelhouse, disconnect the electrical connection of the brake pad wear sensor.
  • Slacken the screw fastening the ABS inductive sensor support bracket.
  1. Slacken the two bolts fastening the left constant velocity joint from the intermediate shaft.
  2. Slacken the two bolts fastening the right upright to the shock absorber, then remove the upper bolt only.
Tool 1.820.084.000 fitting boot outer clamp on C.V. joint
  1. Using tool N° 1.820.084.000 fit the boot outer clamp.
Intermediate shaft with torque values for bolts

67 ÷ 74 Nm
6.8 ÷ 7.5 kgm

36 ÷ 44 Nm
3.6 ÷ 4.5 kgm

Parts & tools for this job For 1994 Alfa Romeo 145/146

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