Catalyzer error
- Make
- Alfa Romeo
- Model
- 147 Factory Service Manual
- Year
- 2000–2004
- Section
- Examiner › Catalyzer error
CATALYZER ERROR
The diagnostic equipment signals the following error: Catalyzer
| Results of the tests | ||||
| 0 | PRELIMINARY CHECKS | All OK | Problems met | Operation |
|---|---|---|---|---|
Connect the diagnostic equipment (Examiner or Examiner Plus) and record the errors and environmental parameters. Check for the 'Catalyzer' error only | The 'Upstream Lambda signal' error is present | See table Z56 | ||
| The 'Mixture strength' error is present | See table Z50 | |||
| 'Misfire' error present | See table Z53 | |||
| The 'Downstream Lambda signal' error is present | See table Z58 | |||
| The 'Catalyzer' error only is present | Continue to Step 1 | |||
| Other errors are present | Identify and eliminate the cause of the anomaly. Continue to Step 5 | |||
| 1 | EXHAUST SYSTEM LEAKS CHECK | All OK | Problems met | Operation |
Check the exhaust system, visually and by listening, from the cylinder head outlet to the downstream Lambda sensor. Check that there are no leaks | Continue to Step 2 | There are leaks | Restore the correct seal for the exhaust system, if necessary, replace the components involved. Continue to Step 5 | |
| 2 | ROAD TEST TO CHECK MIXTURE STRENGTH | All OK | Problems met | Operation |
| Road test the vehicle and check the mixture strength in the 1st and 2nd closed loops using the diagnostic equipment. Check that the activation is correct | Continue to Step 3 | The 1st closed loop activation is not correct | See table Z56 | |
| The 2nd closed loop activation is not correct | See table Z58 | |||
| 3 | CHECKING INTAKE AND EXHAUST SYSTEM SEAL | All OK | Problems met | Operation |
| Check the exhaust system visually and by listening, to check that there are no leaks from the cylinder head outlet to the upstream lambda sensor | Continue to Step 4 | Seal not correct | Restore the correct seal for the system, if necessary, replace the components involved. Continue to Step 5 | |
| 4 | REPLACING THE CATALYZER | All OK | Problems met | Operation |
| Replace the catalyzer Op. 1080B62 | Continue to Step 5 | |||
| 5 | ERROR CANCELLING AND CHECKING | All OK | Problems met | Operation |
Use a tester to cancel the errors in the control unit. Road test the vehicle and check that the error does not occur again | Continue to Step 6 | The fault persists, it is the first time that this step has been reached and the catalyzer has not yet been replaced | Continue to Step 0 | |
| The fault persists, but it is the second time that this step has been reached or the catalyzer has already been replaced | Contact Technical Support for further information on the problem | |||
| 6 | CORRECT OPERATION CHECK | All OK | Problems met | Operation |
| Check that the fault is no longer present | Fault persists | Search for the fault starting from another symptom' | ||
The diagnostic equipment signals the following error: Catalyzer
| Results of the tests | ||||
| 0 | PRELIMINARY CHECKS | All OK | Problems met | Operation |
|---|---|---|---|---|
Connect the diagnostic equipment (Examiner or Examiner Plus) and record the errors and environmental parameters. Check for the 'Catalyzer' error only | End of diagnosis | The 'Upstream Lambda signal' error is present | See table Z56 | |
| The 'Mixture strength' error is present | See table Z50 | |||
| 'Misfire' error present | See table Z53 | |||
| The 'Downstream Lambda signal' error is present | See table Z58 | |||
| The 'Catalyzer' error only is present | Continue to Step 1 | |||
| Other errors are present | Identify and eliminate the cause of the anomaly. Continue to Step 5 | |||
| 1 | EXHAUST SYSTEM LEAKS CHECK | All OK | Problems met | Operation |
Check the exhaust system, visually and by listening, from the cylinder head outlet to the downstream Lambda sensor. Check that there are no leaks | Continue to Step 2 | There are leaks | Restore the correct seal for the exhaust system, if necessary, replace the components involved. Continue to Step 5 | |
| 2 | ROAD TEST TO CHECK MIXTURE STRENGTH | All OK | Problems met | Operation |
| Road test the vehicle and check the mixture strength in the 1st and 2nd closed loops using the diagnostic equipment. Check that the activation is correct | Continue to Step 3 | The 1st closed loop activation is not correct | See table Z56 | |
| The 2nd closed loop activation is not correct | See table Z58 | |||
| 3 | CHECKING INTAKE AND EXHAUST SYSTEM SEAL | All OK | Problems met | Operation |
| Check the exhaust system visually and by listening, to check that there are no leaks from the cylinder head outlet to the upstream lambda sensor | Continue to Step 4 | Seal not correct | Restore the correct seal for the system, if necessary, replace the components involved. Continue to Step 5 | |
| 4 | REPLACING THE CATALYZER | All OK | Problems met | Operation |
| Replace the catalyzer Op. 1080B62 | Continue to Step 5 | |||
| 5 | ERROR CANCELLING AND CHECKING | All OK | Problems met | Operation |
Use a tester to cancel the errors in the control unit. Road test the vehicle and check that the error does not occur again | Continue to Step 6 | The fault persists, it is the first time that this step has been reached and the catalyzer has not yet been replaced | Continue to Step 0 | |
| The fault persists, but it is the second time that this step has been reached or the catalyzer has already been replaced | Contact Technical Support for further information on the problem | |||
| 6 | CORRECT OPERATION CHECK | All OK | Problems met | Operation |
| Check that the fault is no longer present | End of diagnosis | Fault persists | ||
Parts & tools for this job For 2000 Alfa Romeo 147
- TOOLTorque wrenchSearch: 3/8 inch torque wrench
- TOOLSocket setSearch: socket set metric
- BOOKHaynes manualSearch: Haynes manual Alfa Romeo 147
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