Workshop Manuals Factory service & repair Alfa Romeo
01 General information02 Specifications03 Manufacturing data and tolerances04 Tightening torques05 Fluids and lubricants06 Maintenance07 Diagnostic checks08 Engine09 Clutch10 Gearbox and differential11 Axles and driveshafts12 Brakes13 Steering14 Suspension and wheels15 Heating, air conditioning and auxiliary units16 Electrical equipment17 Body fittings18 Body panels and frame19 Wiring diagrams and electrical functions20 Wiring harnesses21 Connectors and pin-outs22 Fault diagnosis23 Special tools
Alfa Romeo 147 Factory Service Manual (2000-2004)06 · Maintenance
06 · Maintenance

Change manual gearbox oil

Make
Alfa Romeo
Model
147 Factory Service Manual
Year
2000–2004
Section
New units and planned maintenance. › Change manual gearbox oil
MaintenanceChange manual gearbox oil

Change manual gearbox oil

Operation 0010T40 · Vehicle oil and fluids

1.6 TS, 2.0 TS

Position the vehicle on the ramp.

2.0 TS

Proceed with removal Refer to op. 7055B54 under-engine guard - r r.

1.6 TS, 2.0 TS

1. Remove the filler cap from the gear casing

2. Undo the oil drain plug and drain the oil fully into a suitable container.

Do not disperse the oil into the environment, as indiscriminate dispersal of this product causes pollution.

Change manual gearbox oil

Clean the drain plugs and tighten them to the specified torque.

FasteningComponentØ

Value

(daNm)

Drain plugGEAR CASING PADSM22(Differential side) 2.9 ÷ 4.3

Refill the gearbox with the specified oil through the filler hole.

TypeComponentNameQty.
Oli [l]ENGINE LUBRICATION CIRCUITTUTELA CAR ZC 75 SYNTH2.1

The table shows the total quantity of oil present in the gearbox.

Check that the oil level reaches the bottom of the filler hole, then clean the cap and tighten to the specified torque.

FasteningComponentØ

Value

(daNm)

Filler plugGEAR CASING PADSM22(Differential side) 2.9 ÷ 4.3

2.0 TS

Proceed with refitting Refer to op. 7055B54 under-engine guard - r r.

1.6 TS, 2.0 TS

Remove the car from the ramps.

1.9 JTD 8V

Position the vehicle on the ramp.

Proceed with removal Refer to op. 7055B54 under-engine guard - r r.

1. Withdraw the gearbox oil level dipstick.

2. Undo the oil drain plug and drain the oil fully into a suitable container.

Do not disperse the oil into the environment, as indiscriminate dispersal of this product causes pollution.

Change manual gearbox oil

1. Clean drain plugs (1a) and (1b) and tighten to the specified torque.

FasteningComponentØ

Value

(daNm)

1aDrain plugGEAR CASING PADSM18(Differential side) 1.6 ÷ 2.6
FasteningComponentØ

Value

(daNm)

1bDrain plugGEAR CASING PADSM22(Mechanical. gearbox. differential/ to engine..) support side 3.0 ÷4. 8

Refill the gearbox with the specified oil through the hole on the level dipstick.

TypeComponentNameQty.
Oli [l]ENGINE LUBRICATION CIRCUITTUTELA CAR ZC 75 SYNTH2.1

The table shows the total quantity of oil present in the gearbox.

2. Check the oil level on the dipstick, then insert it fully home.

Change manual gearbox oil

Proceed with refitting Refer to op. 7055B54 under-engine guard - r r.

Remove the car from the ramps.

1.9 JTD 16V

Position the vehicle on the ramp.

Proceed with removal Refer to op. 7055B54 under-engine guard - r r.

1. Withdraw the gearbox oil level dipstick.

Change manual gearbox oil

1. Undo the oil drain plug and drain the oil fully into a suitable container.

Do not disperse the oil into the environment, as indiscriminate dispersal of this product causes pollution.

Change manual gearbox oil

1. Clean drain plugs (1a) and (1b) and tighten to the specified torque.

FasteningComponentØ

Value

(daNm)

1aDrain plugGEAR CASING PADSM18(Differential side) 1.6 ÷ 2.6
FasteningComponentØ

Value

(daNm)

1bDrain plugGEAR CASING PADSM22(Mechanical. gearbox. differential/ to engine..) support side 3.0 ÷4. 8

Refill the gearbox with the specified oil through the hole on the level dipstick.

TypeComponentNameQty.
Oli [l]ENGINE LUBRICATION CIRCUITTUTELA CAR ZC 75 SYNTH2.1

The table shows the total quantity of oil present in the gearbox.

Change manual gearbox oil

Check the oil level on the dipstick, then insert it fully home.

Proceed with refitting Refer to op. 7055B54 under-engine guard - r r.

Remove the car from the ramps.

3.2 V6

Position the vehicle on the ramp.

Proceed with removal Refer to op. 7055B54 under-engine guard - r r.

1. Withdraw the gearbox oil level dipstick.

2. Undo the oil drain plug and drain the oil fully into a suitable container.

Do not disperse the oil into the environment, as indiscriminate dispersal of this product causes pollution.

Change manual gearbox oil

1. Clean drain plugs (1a) and (1b) and tighten to the specified torque.

FasteningComponentØ

Value

(daNm)

1aDrain plugGEAR CASING PADSM18(Differential side) 1.6 ÷ 2.6
FasteningComponentØ

Value

(daNm)

1bDrain plugGEAR CASING PADSM22(Mechanical. gearbox. differential/ to engine..) support side 3.0 ÷4. 8

Refill the gearbox with the specified oil through the hole on the level dipstick.

TypeComponentNameQty.
Oli [l]MANUAL GEARBOXTUTELA CAR MATRYX2.0

The table shows the total quantity of oil present in the gearbox.

2. Check the oil level on the dipstick, then insert it fully home.

Change manual gearbox oil

Proceed with refitting Refer to op. 7055B54 under-engine guard - r r.

Remove the car from the ramps.

Parts & tools for this job For 2000 Alfa Romeo 147

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