Workshop Manuals Factory service & repair Alfa Romeo
01 General information02 Specifications03 Manufacturing data and tolerances04 Tightening torques05 Fluids and lubricants06 Maintenance07 Diagnostic checks08 Engine09 Clutch10 Gearbox and differential11 Axles and driveshafts12 Brakes13 Steering14 Suspension and wheels15 Heating, air conditioning and auxiliary units16 Electrical equipment17 Body fittings18 Body panels and frame19 Wiring diagrams and electrical functions20 Wiring harnesses21 Connectors and pin-outs22 Fault diagnosis23 Special tools
Alfa Romeo GT Factory Service Manual (2003-2010)22 · Fault diagnosis
22 · Diagnostics

Engine not running smoothly

Make
Alfa Romeo
Model
GT Factory Service Manual
Year
2003–2010
Section
Engine › Engine not running smoothly
Fault diagnosisEngine not running smoothly

ENGINE NOT RUNNING SMOOTHLY

2.0 JTS

There are decreases in performance during acceleration

Results of the tests
0PRELIMINARY CHECKSAll OKProblems metOperation

Check, in order:

  • The condition of the air intake circuit;
  • That there are no faults in the air filter
  • Whether the diesel pipes are leaking
  • The accelerator pedal travel
  • That there is no water, petrol, paraffin or dirt in the fuel tank and filter
  • That there no obstructions in the exhaust system
Continue to Step 1Fault in air intake circuitRepair the air intake circuit
Air filter blocked

Replace the filter element Op.

Op. 1048A14 AIR CLEANER FILTERING ELEMENT - REPLACE.

Leak from diesel pipesstop the leak
Accelerator pedal travel incompleteEliminate the cause of the problem
Presence of water, petrol, paraffin or dirt detected

Clean the tank and pipes and replace the filter element Op.

Op. 1044B20 FUEL FILTER FILTERING ELEMENT - REPLACE

Obstruction in the exhaust systemReplace the system damaged component
1CHECK WITH DIAGNOSTIC EQUIPMENTAll OKProblems metOperation

Connect the diagnostic equipment (Examiner or other instruments) to the diagnostic socket

Check:

  • For errors in the control unit
  • The plausibiilty of the parameters.
Continue to Step 2An error is detected in the control unitContinue following the instructions for the diagnostic equipment
Unreliable parametersContinue following the instructions for the diagnostic equipment
2CHECK EGR AND ADJUST TURBOCHARGERAll OKProblems metOperation

Connect the diagnostic equipment (Examiner or other instruments) to the diagnostic socket.

Carry out active diagnosis of EGR solenoid valve.

Carry out the active diagnosis of the turbocharger regulator solenoid valve.

Check the operation of the variable geometry control actuator by carrying out the

Continue to Step 3EGR solenoid valve not working

Check the continuity of the wiring See

See E5050 DIESEL ENGINES ELECTRONIC MANAGEMENT

, if necessary replace the solenoid Op.

Op. 1080C24 E.G.R. SYSTEM SOLENOID - R + R

Turbocharger solenoid valve not working

Check the continuity of the wiring See

See E5050 DIESEL ENGINES ELECTRONIC MANAGEMENT

if necessary replace the solenoid Op. 1064B42

Actuator does not work correctlyCheck the condition of the vacuum circuit and, if necessary, replace the damaged components
3ROAD TEST WITH DIAGNOSTIC EQUIPMENTAll OKProblems metOperation

Road test the vehicle, reproducting the conditions in which the fault arises, keeping the diagnostic socket connected

Check:

  • For errors in the control unit;
  • The plausibiilty of the parameters
Continue to Step 4An error is detected in the control unitContinue following the instructions for the diagnostic equipment
Unreliable parametersContinue following the instructions for the diagnostic equipment
Lack of dialogue with the control unitRestore the connection between the engine management control unit and the diagnostic connector.
4CHECK ON TURBOCHARGERAll OKProblems metOperation
Check turbocharger operation as described in theContinue to Step 5Turbocharger faulty

Replace the turbocharger unit Op.

Op. 1064A24 VARIABLE GEOMETRY TURBOCHARGER EXHAUST MANIFOLD ASSEMBLY SLEEVELEADING TO EXHAUST PIPE R R

5CHECK ON CORRECT OPERATIONAll OKProblems metOperation
Check that the fault is no longer presentEnd of diagnosisFault persists: control unit faulty

Replace control unit Op.

Op. 1060G80 DS ELECTRIC INJECTION CONTROL UNIT - R R

Parts & tools for this job For 2003 Alfa Romeo GT

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