Workshop Manuals Factory service & repair Alfa Romeo
01 General information02 Specifications03 Manufacturing data and tolerances04 Tightening torques05 Fluids and lubricants06 Maintenance07 Diagnostic checks08 Engine09 Clutch10 Gearbox and differential11 Axles and driveshafts12 Brakes13 Steering14 Suspension and wheels15 Heating, air conditioning and auxiliary units16 Electrical equipment17 Body fittings18 Body panels and frame19 Wiring diagrams and electrical functions20 Wiring harnesses21 Connectors and pin-outs22 Fault diagnosis23 Special tools
Alfa Romeo GT Factory Service Manual (2003-2010)22 · Fault diagnosis
22 · Diagnostics

Engine does not start / under no circumstances

Make
Alfa Romeo
Model
GT Factory Service Manual
Year
2003–2010
Section
Starting › Engine does not start / under no circumstances
Fault diagnosisEngine does not start / under no circumstances

ENGINE DOES NOT START / UNDER NO CIRCUMSTANCES

1.8 T.SPARK

Results of the tests
0PRELIMINARY CHECKSAll OKProblems encounteredOperation

Turn the key ON and check that the initial check on the I.E. and CODE warning lights takes place.

The I.E. warning light should come on for about 4 seconds and then go out, whilst the CODE warning light should come on for around 1 second and then go out

Then check:

  • that the inertia switch has not been operated;
  • status of spark plugs and leads;
  • no obstructions in the catalytic converter;
  • no water in the fuel
Move on to Step 1The I.E. warning light stays on

Continue following the instructions in the table

See table K50 I.E. FAILURE WARNING LIGHT ON

Both warning lights remain on

Continue following the instructions in the table

See table K51 I.E. WARNING AND CODE WARNING LIGHT BOTH ON / ENGINE DOES NOT START

The CODE waring light stays on

Continue following the instructions in the table

See table K52 CODE FAILURE WARNING LIGHT ON

The I.E. warning light does not carry out the intial test

Continue following the instructions in the table

See table K53 I.E. FAILURE WARNING LIGHT OFF / (DO NOT CARRY OUT INITIAL TEST)

The CODE warning light does not carry out the intial test

Continue following the instructions in the table

See table K54 CODE WARNING LIGHT OFF (INITIAL TEST NOT CARRIED OUT)

The warning lights do not carry out the initial test

Continue following the instructions in the table

See table K49 I.E. FAILURE WARNING LIGHT AND CODE WARNING LIGHT BOTH OFF / ENGINE DOES NOT START

Intertia switch operatedRestore correct operation
Spark plugs dirty or worn

Replace the spark plugs

Op. 5510D10 SPARK PLUGS - R+R

Spark plug leads damagedReplace the leads
Catalyzer(s) blockedReplace catalyzer(s)
Water in fuelClean the tank
1CHECK USING DIAGNOSTIC EQUIPMENTAll OKProblems encounteredOperation

Connect the diagnostic equipment (Examiner or other instruments) to the diagnostic socket.

Check:

  • that there are no errors in the control unit;
  • parameter plausibility
Move on to Step 2Error detected in the control unitContinue following the instructions for the diagnostic equipment
Parameters not plausibleContinue following the instructions for the diagnostic equipment
2RPM SIGNAL CHECKAll OKProblems encounteredOperation

During starting, check for the correct rpm signal by carrying out Test 5510CF

See Test 5510 ENGINE IGNITION

Move on to Step 3RPM sensor defectiveChange rpm sensor
Rpm sensor wiring brokenRestore wiring
3FUEL PUMP ACTIVATE DIAGNOSISAll OKProblems encounteredOperation
Carry out the active diagnosis of the fuel pump and check that it is working properlyMove on to Step 4Pump not workingMove on to Step 5
4PETROL PUMP ELECTRIC CIRCUIT CHECKAll OKProblems encounteredOperation

Check the petrol pump power supply and earth by carrying out Test 1040AB

See Test 1040 FUEL TANK AND PIPES

Move on to Step 5Connections not correct

Repair the connections

See E5030 PETROL ENGINE ELECTRONIC MANAGEMENT

Pump faulty

Replace the petrol pump

Op. 1040A70 SUBMERGED PUMP ASSEMBLY COMPLETE WITH LEVEL GUAGE CONTROL - R + R

5SUPPLY PRESSURE CHECKAll OKProblems encounteredOperation

Check that the fuel supply pressure is correct by carrying out Test 1056BY

See Test 1056 PETROL INJECTION SYSTEM

Move on to Step 6Pressure not correct

Eliminate any obstruction in the supply pipe. If necessary, replace the pump assembly

Op. 1040A70 SUBMERGED PUMP ASSEMBLY COMPLETE WITH LEVEL GUAGE CONTROL - R + R

6CHECK ON CORRECT OPERATIONAll OKProblems encounteredOperation
Check that the fault is no longer presentEnd of diagnosisFault persists: control unit defective

Replace the control unit

Op. 1056B82 CENTRALINA (UNICA) DELL''IMPIANTO INIEZIONE/ACCENSIONE - S.R.

Parts & tools for this job For 2003 Alfa Romeo GT

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