Workshop Manuals Factory service & repair Aston Martin
01 00 Introduction02 01 Body system03 02 Frame and mounting04 03 Engine05 04 Suspension06 05 Driveline07 06 Brake system08 07 Transmission09 08 Clutch10 09 Exhaust11 10 Fuel12 11 Steering13 12 Climate control14 13 Information, gauge and warning15 14 Power supply16 15 Vehicle entertainment17 16 Vacuum distribution18 17 Lighting19 18 Electric distribution and electronic control20 19 Electronic features21 20 Appendix and glossary
Aston Martin DB9 Factory Workshop Manual (Issue 2, 2005)04 · 03 Engine
04 · Engine

Installation (page 2 of 2)

Make
Aston Martin
Model
DB9 Factory Workshop Manual
Year
Issue 2, 2005
Section
Lubrication System
03 EngineInstallation · page 2 of 2

Ensure that the sump oil outlet seal locates to the oil pump inlet before the sump is faced up to the engine block. Do not use a mallet etc. to face up the sump to engine block.

Close-up view of the sump oil outlet seal locating to the oil pump inlet on the engine block

Ensure the sump is flush to 0.25mm underflush to the rear face of the cylinder block.

Secure the sump using bolts (x15 M8) and (x5 M6). Tighten the bolts using a two stage procedure:

  1. Tighten all bolts to 15 Nm. in the sequence shown.
  2. Tighten all bolts through a further 90° following the same sequence.
Diagram showing the numbered tightening sequence for sump bolts, with Engine Front indicated at the top
  1. Install the coolant pipe.
  2. Install the front subframe (Refer to 'Front Subframe', page 2-1-2).
  3. Install the lower suspension arms (Do not torque bolts)
  4. Install the anti-roll bar. Torque the stabiliser nut to 110 Nm.
  5. Remove the engine support.
  6. Fill the engine with the recommended quantity and grade of engine oil (Refer to 'Specifications', page 3-3-2).
  7. Torque the suspension fixings with the vehicle at normal ride height (Refer to 'Front Suspension (04.01)', page 4-2-1):
    • Lower suspension arms to the subframe - 115 Nm.
  8. Check and adjust the front wheel alignment (Refer to 'Road Wheel Nut Torque Tightening', page 4-5-7).
  9. Raise the vehicle and install the front undertray.

Parts & tools for this job For 2005 Aston Martin DB9

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