Workshop Manuals Factory service & repair Aston Martin
01 00 Introduction02 01 Body system03 02 Frame and mounting04 03 Engine05 04 Suspension06 05 Driveline07 06 Brake system08 07 Transmission09 08 Clutch10 09 Exhaust11 10 Fuel12 11 Steering13 12 Climate control14 13 Information, gauge and warning15 14 Power supply16 15 Vehicle entertainment17 16 Vacuum distribution18 17 Lighting19 18 Electric distribution and electronic control20 19 Electronic features21 20 Appendix and glossary
Aston Martin DB9 Factory Workshop Manual (Issue 2, 2005)04 · 03 Engine
04 · Engine

Removal

Make
Aston Martin
Model
DB9 Factory Workshop Manual
Year
Issue 2, 2005
Section
Lubrication System › Removal
03 EngineRemoval
Repair Operation Time (ROT)
ItemCode
Oil Pump RenewTBA

Removal

  1. Drain the engine oil.
  2. Remove the engine from the vehicle (Refer to 'Removal', page 3-1-4).
  3. Remove the sump (Refer to 'Sump', page 3-3-3). Discard the sump gasket and oil seal.
  4. Remove the timing chains (Refer to 'Valve Timing Chains', page 3-10-1).
  5. Remove bolts (x1 M6) and (x3 M8) that secure the oil pump. Withdraw the oil pump.
Diagram showing the location of Bolts M8 and Bolt M6 securing the oil pump to the engine block

Ensure that the sump oil outlet seal locates to the oil pump inlet before the sump is faced up to the engine block.
Do not use a mallet etc. to face up the sump to engine block.

Ensure the sump is flush to 0.25mm underflush to the rear face of the cylinder block.

  1. Install the sump (Refer to 'Sump', page 3-3-3) complete with new gasket and oil seal.
  2. Install the engine to vehicle (Refer to 'Engine', page 3-1-4).
  3. Fill the engine with the recommended quantity and grade of engine oil (Refer to 'Specifications', page 3-3-2).
  4. Check and adjust the front wheel alignment (Refer to 'Road Wheel Nut Torque Tightening', page 4-5-7).

Installation

  1. Locate the oil pump onto the crankshaft. Install the oil pump.
    • Torque bolts (M8 x3) to 23-27 Nm.
    • Torque bolts (M6 x1) to 8-12 Nm.
Diagram showing torque values for M8 bolts (23-27 nm) and M6 bolt (8-12 Nm) on the oil pump
  1. Install the timing chains (Refer to 'Valve Timing Chains', page 3-10-1).
  2. Install the timing cover (Refer to 'Timing Cover', page 3-11-3).

Parts & tools for this job For 2005 Aston Martin DB9

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