Engine cooling radiator support beam - r r

Operation 1088B32 · ENGINE COOLING RADIATOR - R + R

1.2 8v

Removing

Position the vehicle on a lift.

Op. 7055B54 PROTECTION/GUARD UNDER ENGINE - R.R.

Attach the radiator to the body shell using cord or metal wire

Raise the ramp.

1. Undo the bolts (1a) and (1b) fixing the crossmember to the bodyshell and to the plastic side shields.

2. Und the bolts fixing the crossmember to the front bumper.

Release the rubber mountings retaining the radiator and the windscreen washer fluid reservoir from the crossmember.

3. Remove the engine radiator support beam.

If the vehicle is equipped with a power assisted steering pump, the rigid pipes for the power assisted steering fluid cooling coil must be released from the fastenings on the crossmember.

Refitting

Position the crossmember, fastening the rubber mountings for the radiator and the windscreen washer fluid reservoir.

Tighten the fixing bolts to the bodyshell, the front bumper and the wheel arch liners.

Tighten the bolts fixing the crossmember to the bodyshell to torque.

Op. 7055B54 PROTECTION/GUARD UNDER ENGINE - R.R.

Lower the lift.

Remove the cord or wire securing the radiator to the body.

Remove the car from the lift.

1.4 8v, 1.6 16v

Removing

Position the vehicle on a lift.

Attach the radiator to the body shell using cord or metal wire

Raise the lift.

Op. 7055B54 PROTECTION/GUARD UNDER ENGINE - R.R..

1. Undo the bolts (1a) and (1b) fixing the crossmember to the bodyshell and to the plastic side shields.

2. Undo the bolts fixing the crossmember to the front bumper.

Release the rubber mountings supporting the radiator and the windscreen washer fluid reservoir from the crossmember.

3. Remove the engine radiator support beam.

If the vehicle is equipped with a power assisted steering pump, the rigid pipes for the power assisted steering fluid cooling coil must be released from the fastenings on the crossmember.

Refitting

Position the crossmember, fastening the rubber mountings for the radiator and the windscreen washer fluid reservoir.

Tighten the fixing bolts to the bodyshell, the front bumper and the wheel arch liners.

Tighten the bolts fixing the crossmember to the bodyshell to torque.

Op. 7055B54 PROTECTION/GUARD UNDER ENGINE - R.R..

Lower the lift.

Remove the cord or wire securing the radiator to the body.

Remove the vehicle from the lift.

1.9 DIESEL

Removing

Position the vehicle on a lift.

Op. 7055B54 PROTECTION/GUARD UNDER ENGINE - R.R.

Attach the radiator to the body shell using cord or metal wire.

Raise the ramp.

1. Undo the bolts (1a) and (1b) fixing the crossmember to the bodyshell and to the plastic side shields.

2. Und the bolts fixing the crossmember to the front bumper.

Release the rubber mountings retaining the radiator and the windscreen washer fluid reservoir from the crossmember. Also release the power steering fluid cooling coil from the fastenings on the

3. Remove the engine radiator support beam.

Refitting

Position the crossmember, fastening the rubber mountings for the radiator and the windscreen washer fluid reservoir.

Tighten the fixing bolts to the bodyshell, the front bumper and the wheel arch liners.

Tighten the bolts fixing the crossmember to the bodyshell to torque.

Secure the power steering pump cooling coil.

Lower the lift.

Remove the cord or wire securing the radiator to the body.

Op. 7055B54 PROTECTION/GUARD UNDER ENGINE - R.R.

Remove the car from the lift.

1.9 JTD 8V

Removing

Position the vehicle on the ramp.

Proceed with the removal

Op. 7055B54 PROTECTION/GUARD UNDER ENGINE - R.R..

Proceed with the removal

Op. 7210E10 R.R. FRONT BUMPER.

1. Loosen the band and disconnect the air outlet hose from the heat exchanger.

1. Undo the nuts fixing the power assisted steering system heat exchanger pipe to the brackets on the engine cooling radiator supporting crossmember.

2. Loosen the band and disconnect the air supply hose between the turbocharger and the heat exchanger, heat exchanger side.

1. Undo the bolts (1s) and remove the engine cooling radiator supporting crossmember (1b) complete with turbocharger air/air heat exchanger (1c).

At the bench, undo the bolts and separate the turbocharger air/air heat exchanger from the engine cooling radiator supporting crossmember.

Refitting

Assemble the supercharging air/air heat exchanger and the engine cooling radiator supporting crossmember and secure it using the bolts.

Place the engine cooling radiator supporting crossmember, complete with supercharging air/air heat exchanger and secure it using the bolts.

Take care to ensure that the windscreen washer fluid reservoir lug engages in the housing in the radiator supporting crossmember.

Connect the heat exchanger air outlet hose and tighten the band.

Connect the air supply hose between the turbocharger and the heat exchanger, heat exchanger side and tighten the band.

Tighten the nuts fixing the power assisted steering system heat exchanger pipe to the brackets on the engine cooling radiator supporting crossmember.

Proceed with the refitting

Op. 7210E10 R.R. FRONT BUMPER.

Proceed with the refitting

Op. 7055B54 PROTECTION/GUARD UNDER ENGINE - R.R..

Remove the car from the ramp.