Workshop Manuals Factory service & repair Fiat
01 General information02 Specifications03 Manufacturing data and tolerances04 Tightening torques05 Fluids and lubricants06 Maintenance07 Diagnostic checks08 Engine09 Clutch10 Gearbox and differential11 Transmission (4x4)12 Axles and driveshafts13 Brakes14 Steering15 Suspension and wheels16 Heating, air conditioning and auxiliary units17 Electrical equipment18 Body fittings19 Body panels and frame20 Wiring diagrams and electrical functions21 Wiring harnesses22 Connectors and pin-outs23 Fault diagnosis24 Special tools
Fiat Ducato Factory Service Manual (2002-2006)12 · Axles and driveshafts
12 · General

Intermediate drive shaft - r r

Make
Fiat
Model
Ducato Factory Service Manual
Year
2002–2006
Section
Front axle › Intermediate drive shaft - r r
Axles and driveshaftsIntermediate drive shaft - r r

INTERMEDIATE DRIVE SHAFT - R R

Operation 2710A31 · DRIVE SHAFTS AND JOINTS

Removing

- Position the vehicle on a lift.

Op. 4450B04 RIGHT FRONT WHEEL R R

Op. 7055B54 UNDER-ENGINE GUARD - R R

- Have a suitable container for collecting the transmission fluid ready.

1. Undo the plug, using a suitable spanner, and drain the transmission fluid.

DescriptionCodeFunction
Spanner1.850.182.000Wrench for slackening/tightening differential fluid plug
INTERMEDIATE DRIVE SHAFT - R R

- Position a hydraulic lift under the track control arm to work safely.

1. Undo the nut fixing the track rod end to the steering knuckle.

2. Extract the track rod end (2b) from the housing in the steering knuckle using the tool (2a).

DescriptionCodeFunction
2aHead extractor1.847.038.000Ball joint removal
INTERMEDIATE DRIVE SHAFT - R R

- Remove the rpm sensor from the housing in the wheel hub.

1. Undo the fixing bolts (1a) and remove the brake caliper-bracket assembly (1b) from the brake disc without disconnect the fluid pipes.

INTERMEDIATE DRIVE SHAFT - R R

1. Remove the staking and undo the right hub nut.

2. Undo the bolts fixing the steering knuckle to the shock absorber.

3. Undo the nuts (3a) and remove the right driveshaft (3b) complete with intermediate shaft (3c).

INTERMEDIATE DRIVE SHAFT - R R

Op. 2710A30 INTERMEDIATE DRIVE SHAFT - R + R WITH R/H DRIVE SHAFT REMOVED

Refitting

Op. 2710A30 INTERMEDIATE DRIVE SHAFT - R + R WITH R/H DRIVE SHAFT REMOVED

- Fit the right driveshaft - intermediate driveshaft assembly.

- Tighten the nuts fixing the intermediate driveshaft to the support to torque.

Value - daNmFasteningComponentØ
NutINTERMEDIATE DRIVE SHAFT

- Tighten the bolts fixing the steering knuckle to the shock absorber to torque.

Value - daNmFasteningComponentØ
(damper strut) 19BoltFRONT HUB STRUTM16

- Tighten the nut fixing the ball joint to the steering rod to torque.

Value - daNmFasteningComponentØ
6.9NutADJUSTABLE LINK BALL JOINTSM16

- Fit the brake caliper - bracket assembly and tighten the bolts fixing the bracket to the disc to torque.

Value - daNmFasteningComponentØ
21BoltFRONT BRAKE CALIPER BRACKETM16

- Remove the rpm sensor from the housing in the wheel hub.

1. Use a hammer and chisel to stake the wheel hub drive shaft retaining nut as shown in the figure.

- The figure below refers to the 15 quintal version.

Value - daNmFasteningComponentØ
37NutFRONT HUBS COMPLETE WITH BEARINGM28

- The figure below refers to the 1800 kg version.

Value - daNmFasteningComponentØ
42NutFRONT HUBS COMPLETE WITH BEARINGM33
INTERMEDIATE DRIVE SHAFT - R R

Op. 7055B54 UNDER-ENGINE GUARD - R R

Op. 4450B04 RIGHT FRONT WHEEL R R

Op. 0010T40 MANUAL GEARBOX OIL CHECK LEVEL AND TOP UP IF NECESSARY

- Remove the vehicle from the lift.

Parts & tools for this job For 2002 Fiat Ducato

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