Clutch - r + r with gearbox removed
- Make
- Fiat
- Model
- Ducato Factory Service Manual
- Year
- 2002–2006
- Section
- Clutch mechanisms › Clutch - r + r with gearbox removed
CLUTCH - R + R WITH GEARBOX REMOVED
Removing
1. Undo the bolts (1a) and remove the pressure plate and the clutch disc (1b).
Refitting
1. Remove the thrust bearing (1b) from the clutch using the tool (1a).
| Description | Code | Function | |
|---|---|---|---|
| 1a | Extractor | 1.870.840.000 | Thrust bearing removal |
1. If there are signs of wear, overheating or deep grooves on the pressure plate, replace the assembly.
2. If the linings are excessively worn, the complete driven disc must be replaced.
1. Fit the driven disc and the pressure plate and align them using the clutch centering tool.
| Description | Code | Function | |
|---|---|---|---|
| 1 | Clutch locating tool | 1.875.029.000 | Driven plate locating |
- Tighten the bolts fixing the clutch to the flywheel to torque.
| Value - daNm | Fastening | Component | Ø | |
|---|---|---|---|---|
| 3.2 | Bolt | CLUTCH ASSEMBLY | M8 |
Removing
1. Fit the flywheel lock.
| Description | Code | Function | |
|---|---|---|---|
| 1 | Counter-torque | 1.860.846.000 | Flywheel lock |
2. Undo the bolts (2a) and remove the pressure plate and the clutch disc (2b).
Refitting
1. If there are signs of wear, overheating or deep grooves on the pressure plate, replace the assembly.
2. If the linings are excessively worn, the complete driven disc must be replaced.
- Fit the driven disc and the pressure plate and align them using the clutch centering tool.
| Description | Code | Function | |
|---|---|---|---|
| Clutch locating tool | 1.875.086.000 | Driven plate locating |
- Tighten the bolts fixing the clutch to the flywheel to torque.
- Remove the flywheel lock.
| Description | Code | Function | |
|---|---|---|---|
| Counter-torque | 1.860.846.000 | Flywheel lock |
Removing
1. Undo the bolts (1a) and remove the pressure plate and the clutch disc (1b).
Refitting
1. Remove the thrust bearing (1b) from the clutch using the tool (1a).
| Description | Code | Function | |
|---|---|---|---|
| 1a | Extractor | 1.870.840.000 | Thrust bearing removal |
1. If there are signs of wear, overheating or deep grooves on the pressure plate, replace the assembly.
2. If the linings are excessively worn, the complete driven disc must be replaced.
1. Fit the driven disc and the pressure plate and align them using the clutch centering tool.
| Description | Code | Function | |
|---|---|---|---|
| 1 | Clutch locating tool | 1.875.029.000 | Driven plate locating |
- Tighten the bolts fixing the clutch to the flywheel to torque.
| Value - daNm | Fastening | Component | Ø | |
|---|---|---|---|---|
| 3.2 | Bolt | CLUTCH ASSEMBLY | M8 |
Parts & tools for this job For 2002 Fiat Ducato
- PARTClutch kitSearch: Fiat Ducato 2002 clutch kit
- TOOLClutch alignment toolSearch: clutch alignment tool
- FLUIDGear oilSearch: Fiat Ducato manual gearbox oil
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