Workshop Manuals Factory service & repair Fiat
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Fiat Ducato Factory Service Manual (2002-2006)17 · Electrical equipment
17 · Electrical

Alternator - r+r

Make
Fiat
Model
Ducato Factory Service Manual
Year
2002–2006
Section
Current generator › Alternator - r+r
Electrical equipmentAlternator - r+r

ALTERNATOR - R+R

Operation 5530A10 · ALTERNATOR AND COMPONENTS

2.0 16V

Removing

- Disconnect the negative battery terminal.

Op. 1092B40 AIR CONDITIONER COMPRESSOR/ALTERNATOR DRIVE BELT - R + R

See in Op. 1092G15

See in Op. 1092G20

1. Remove the plastic protectors.

2. Undo the retaining nuts.

3. Disconnect the electrical connections.

DescriptionConnector
3AlternatorA010A
DescriptionConnector
3AlternatorA010B

4. Unscrew the reaction bracket retaining bolt.

5. Undo retaining bolts (5a) and remove alternator (5b).

ALTERNATOR - R+R

Refitting

- Position the alternator and tighten the retaining bolts.

- Tighten the reaction bracket retaining nut.

- Position the leads and tighten the retaining nuts.

DescriptionConnector
AlternatorA010A
DescriptionConnector
AlternatorA010B

See in Op. 1092G20

See in Op. 1092G15

Op. 1092B40 AIR CONDITIONER COMPRESSOR/ALTERNATOR DRIVE BELT - R + R

- Connect the negative battery terminal.

2.0 JTD 8V

Removing

Op. 7055B54 UNDER-ENGINE GUARD - R R

Op. 4450B04 RIGHT FRONT WHEEL R R

Op. 1092G10 SINGLE ENGINE BELT R R

See in Op. 1092G20

- Disconnect the alternator electrical wiring.

DescriptionConnector
AlternatorA010A
DescriptionConnector
AlternatorA010B

1. Undo the upper bolts fixing the alternator to the mounting.

2. Undo the lower rear bolt fixing the alternator.

3. Remove the alternator from the lower part of the engine compartment.

ALTERNATOR - R+R

Refitting

- Fit the alternator in the housing on the support and tighten the lower fixing bolt and the front upper fixing bolt.

- Tighten the rear upper fixing bolt and tighten all the bolts to torque.

- Tighten the upper alternator retaining bolt to torque.

- Connect the alternator electrical wiring.

DescriptionConnector
AlternatorA010A
DescriptionConnector
AlternatorA010B

See in Op. 1092G20

Op. 1092G10 SINGLE ENGINE BELT R R

Op. 4450B04 RIGHT FRONT WHEEL R R

Op. 7055B54 UNDER-ENGINE GUARD - R R

2.3 JTD 16V

Removing

- Disconnect the negative battery terminal.

1. Undo the bolts securing the power steering fluid reservoir bracket.

2. Remove the power assisted steering fluid reservoir complete with bracket without disconnecting the fluid pipes.

ALTERNATOR - R+R

1. Disconnect the band securing the fluid pipes to the reservoir.

2. Release the electrical connection shown from the connection on the reservoir.

3. Undo the nuts fixing the expansion tank.

4. Remove the expansion tank.

ALTERNATOR - R+R

1. Disconnect the electrical connection for the voltage regulator on the alternator.

DescriptionConnector
1AlternatorA010A

- Disconnect the remaining electrical wiring from the alternator.

DescriptionConnector
AlternatorA010B
ALTERNATOR - R+R

Op. 7055B54 UNDER-ENGINE GUARD - R R

Op. 4450B04 RIGHT FRONT WHEEL R R

Op. 1092B72 POWER STEERING PUMP DRIVE BELT - ALTERNATOR - R&R

1. Undo the upper bolt fixing the alternator.

2. Loosen the lower alternator retaining bolts.

3. Remove the alternator from the lower part of the engine compartment.

ALTERNATOR - R+R

Refitting

- Fit the alternator via the lower part of the engine compartment.

- Tighten the lower alternator retaining bolts.

- Tighten the upper bolt fixing the alternator.

- Tighten the alternator retaining bolts.

Value - daNmFasteningComponentØ
(Lower) 4.9BoltALTERNATOR ASSEMBLYM10

- Tighten the upper alternator retaining bolt to torque.

Value - daNmFasteningComponentØ
(upper) 4.9BoltALTERNATOR ASSEMBLYM10

Op. 1092B72 POWER STEERING PUMP DRIVE BELT - ALTERNATOR - R&R

Op. 4450B04 RIGHT FRONT WHEEL R R

Op. 7055B54 UNDER-ENGINE GUARD - R R

- Connect the electrical connection for the voltage regulator on the alternator.

DescriptionConnector
AlternatorA010A

- Disconnect the remaining electrical wiring from the alternator.

DescriptionConnector
AlternatorA010B

- Fit the engine coolant reservoir and tighten the nuts fixing it to the bodyshell.

- Fasten the electrical connection in the housing on the tank.

- Connect the band retaining the coolant pipe to the cylinder head.

- Fit the power steering fluid reservoir complete with bracket.

- Tighten the bolts fixing the power assisted steering fluid reservoir mounting bracket to the crossmember.

- Connect the negative battery terminal.

Parts & tools for this job For 2002 Fiat Ducato

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