EXHAUST MANIFOLD - R + R AND REPLACE SEAL

Operation 1072C10 · EXHAUST MANIFOLDS

2.8 JTD 8V

Removing

See in Op. 1080C10

See in Op. 1048A21

See in Op. 1080C17

See in Op. 1080C16

Op. 1080C50 PIPE CARRYING EXHAUST GAS TO E.G.R. VALVE - R + R

Op. 1048A41 SLEEVE FROM DEBIMETER TO TURBOCHARGER - R R

See in Op. 1084B40

See in Op. 1048B10

Op. 1076B14 EXHAUST PIPE WITH CATALYTIC CONVERTER - R R

See in Op. 1064A19

- At the bench.

- With the assembly at the bench, position the exhaust manifold and turbocharger assembly in the vice.

1. Undo the fixing nuts (1a) and separate the turbocharger (1b) from the exhaust manifold (1c).

Refitting

- Replace the gasket with a new one.

- Place the exhaust manifold in position on the turbo and tighten the fixing nuts checking the torque.

- Remove the assembly from the vice.

See in Op. 1064A19

Op. 1076B14 EXHAUST PIPE WITH CATALYTIC CONVERTER - R R

See in Op. 1048B10

See in Op. 1084B40

Op. 1048A41 SLEEVE FROM DEBIMETER TO TURBOCHARGER - R R

Op. 1080C50 PIPE CARRYING EXHAUST GAS TO E.G.R. VALVE - R + R

See in Op. 1080C16

See in Op. 1080C17

See in Op. 1048A21

See in Op. 1080C10

Op. 0010T11 ENGINE OIL CHECK LEVEL AND TOP UP

2.0 16V

Removing

1. Undo the upper nuts fixing the exhaust manifold to the cylinder head.

Op. 7055B54 UNDER-ENGINE GUARD - R R

1. Undo the bolt fixing the exhaust pipe to the bracket (1a), loosen the bolt securing the bracket to the gearbox (1b) and move the bracket (1c) aside.

2. Undo the nuts fixing the exhaust manifold to the pipe (2a) and move the exhaust pipe (2b) aside.

3. Undo the lower fixing nuts (3a) and remove the exhaust manifold (3b).

Refitting

- Fit the exhaust manifold in position and tighten thelower fixing nuts checking the torque.

- Tighten the nuts fixing the exhaust manifold to the exhaust pipe and check the torque.

- Fit the exhaust pipe mountin bracket and tighten the fixing nuts checking the torque.

- Tighten the upper nuts fixing the exhaust manifold to the cylinder head and check the torque.

Op. 7055B54 UNDER-ENGINE GUARD - R R