Workshop Manuals Factory service & repair Fiat
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Fiat Grande Punto Factory Service Manual (2005-2012)08 · Engine
08 · Engine

Crankshaft pulley - r + r

Make
Fiat
Model
Grande Punto Factory Service Manual
Year
2005–2012
Section
Engine component miscellaneous drives › Crankshaft pulley - r + r
EngineCrankshaft pulley - r + r

CRANKSHAFT PULLEY - R + R

Operation 1092A10 · CRANKSHAFT PULLEY AND IDLE PULLEYS

1.9 Multijet

Removing

- Position the vehicle on a lift.

Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.

Op. 4450B04 RIGHT FRONT WHEEL - R.R

Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.

Op. 1092G10 SINGLE ENGINE BELT - R.R

1. Undo screws (1a), bolt (1b) and remove the catalytic converter mounting bracket (1c).

CRANKSHAFT PULLEY - R + R

1. Undo the bolts and remove the lower flywheel guard.

2. Fit the flywheel lock.

ToolDescriptionFunctionValidity
1860898000Counter-torqueFlywheel lock
CRANKSHAFT PULLEY - R + R

1. Undo the bolts (1a) and remove service pulley (1b).

CRANKSHAFT PULLEY - R + R

Refitting

- Position the service pulley in its housing and tighten the bolts to the recommended torque.

ComponentFasteningdiaValue (daNm)Validity
Services pulley on crankshaftBoltM82.3 ÷ 2.8

- Remove the flywheel lock.

ToolDescriptionFunctionValidity
1860898000Counter-torqueFlywheel lock

- Place the lower flywheel guard in its housing and secure it using the bolts.

- Place the catalytic preconverter mounting bracket in its housing and secure it using the screws and bolt.

Op. 1092G10 SINGLE ENGINE BELT - R.R

Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.

Op. 4450B04 RIGHT FRONT WHEEL - R.R

Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.

- Remove the vehicle from the lift.

1.4 8v

Removing

If replacing the service pulley and its built-in phonic wheel, run the following self-learning procedure.

Start the engine without pressing the accelerator pedal, with engine temperature greater than or equal to 20 °C and engine idling for 10 seconds.

FOR VERSIONS WITH AIR CONDITIONING:

Op. 1092G10 SINGLE ENGINE BELT - R.R

FOR VERSIONS WITHOUT AIR CONDITIONING:

Op. 1092B60 ALTERNATOR DRIVE BELT - R + R

1. Undo the bolts (1a) and remove the service pulley on the crankshaft (1b).

CRANKSHAFT PULLEY - R + R

Refitting

- Position the service pulley on the crankshaft in its housing and secure it tightening the bolts to the recommended torque.

ComponentFasteningdiaValue (daNm)Validity
Services pulley on crankshaftBoltM82.3 ÷ 2.8

FOR VERSIONS WITH AIR CONDITIONING:

Op. 1092G10 SINGLE ENGINE BELT - R.R

FOR VERSIONS WITHOUT AIR CONDITIONING:

Op. 1092B60 ALTERNATOR DRIVE BELT - R + R

1.2 8v

Removing

FOR AIR CONDITIONED VERSIONS:

Op. 1092G10 SINGLE ENGINE BELT - R.R

FOR NON AIR CONDITIONED VERSIONS:

Op. 1092B60 ALTERNATOR DRIVE BELT - R + R

1. Undo the bolts (1a) and remove the service pulley on the crankshaft (1b).

CRANKSHAFT PULLEY - R + R

Refitting

- Position the service pulley on the crankshaft in its housing and secure it tightening the bolts to the recommended torque.

ComponentFasteningdiaValue (daNm)Validity
Services pulley on crankshaftBoltM82.3 ÷ 2.8

FOR AIR CONDITIONED VERSIONS:

Op. 1092G10 SINGLE ENGINE BELT - R.R

FOR NON AIR CONDITIONED VERSIONS:

Op. 1092B60 ALTERNATOR DRIVE BELT - R + R

1.3 Multijet

Removing

- Position the vehicle on a lift.

Op. 4450B04 RIGHT FRONT WHEEL - R.R

Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.

Op. 1092G10 SINGLE ENGINE BELT - R.R

1. Fit a suitable (6 mm diameter) peg via the special opening in the gearbox to be used for counter-torque.

Check that the peg is correctly inserted in the housing in the flywheel.

CRANKSHAFT PULLEY - R + R

1. Undo the bolts (1a) and remove the crankshaft pulley (1b).

CRANKSHAFT PULLEY - R + R

Refitting

- Position the crankshaft pulley in its housing and secure it tightening the bolts to the recommended torque.

ComponentFasteningdiaValue (daNm)Validity
Services pulley on crankshaftBoltM82.3 ÷ 2.8

- Remove the peg from the opening in the gearbox.

Op. 1092G10 SINGLE ENGINE BELT - R.R

Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.

Op. 4450B04 RIGHT FRONT WHEEL - R.R

- Remove the vehicle from the lift.

1.4 16v

Removing

Op. 1092G10 SINGLE ENGINE BELT - R.R

1. Undo the bolts (1a) and remove the service pulley on the crankshaft (1b).

CRANKSHAFT PULLEY - R + R

Refitting

- Position the service pulley on the crankshaft in its housing and tighten the bolts to the recommended torque.

ComponentFasteningdiaValue (daNm)Validity
Services pulley on crankshaftBoltM82.3 ÷ 2.8

Op. 1092G10 SINGLE ENGINE BELT - R.R

Parts & tools for this job For 2005 Fiat Grande Punto

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