Manual gearbox with differential
- Make
- Fiat
- Model
- Grande Punto Factory Service Manual
- Year
- 2005–2012
- Section
- Gearbox unit › Manual gearbox with differential
MANUAL GEARBOX WITH DIFFERENTIAL
| Component | Fastening | dia | Value (daNm) | Validity |
|---|---|---|---|---|
| Gearbox oil filler plug | M18 | 2.4 ÷ 3.6 | 1.3 Multijet 90 CV 6 speed 1.9 Multijet | |
| Gearbox oil filler plug | M22 | 2.0 ÷ 3.0 | 1.3 Multijet 75 CV 1.3 Multijet 90 CV 5 speed | |
| Gearbox oil filler plug | M22 | 2.3 ÷ 2.8 | 1.2 8v 1.4 8v 1.4 16v | |
| Gearbox oil drain plug | M18 | 1.7 | 1.3 Multijet 90 CV 6 speed 1.9 Multijet | |
| Gearbox oil drain plug | M22 | 4.6 | 1.3 Multijet 75 CV 1.3 Multijet 90 CV 5 speed | |
| Gearbox oil drain plug | M16 | 1.6 ÷ 2.0 | 1.2 8v 1.4 8v 1.4 16v | |
| Left flange on differential | Bolt | 1.9 Multijet | ||
| Bracket joining manual gearbox/differential to engine | Bolt | M8 | 2.7 ÷ 3.3 | 1.3 Multijet 1.9 Multijet |
| Gear selection/engagement lever | Bolt | M8 | 2.1 ÷ 2.6 | 1.3 Multijet 75 CV 1.3 Multijet 90 CV 5 speed |
| Gear selection/engagement lever | Nut | M8 | 1.5 | 1.2 8v 1.4 8v |
| 1st and 2nd speed control fork | Bolt | M6 | 1.5 ÷ 1.9 | 1.3 Multijet 75 CV 1.3 Multijet 90 CV 5 speed |
| 3rd and 4th speed control fork | Bolt | M6 | 1.5 ÷ 1.9 | 1.3 Multijet 75 CV 1.3 Multijet 90 CV 5 speed |
| Reverse control fork mounting bracket | Bolt | M6 | 8.5 ÷ 11.1 | 1.3 Multijet 75 CV 1.3 Multijet 90 CV 5 speed |
| Gearbox casing | Bolt | M8 | 2.1 ÷ 2.6 | 1.3 Multijet 75 CV 1.3 Multijet 90 CV 5 speed |
| Gearbox casing | Bolt | M8 | 1.8 ÷ 2.2 | 1.2 8v 1.4 8v 1.4 16v |
| Gearbox casing | Bolt | M8 | 2.2 | 1.9 Multijet 1.3 Multijet 90 CV 6 speed |
| Reverse shaft | Bolt | M8 | 2.9 ÷ 3.6 | 1.3 Multijet 75 CV 1.3 Multijet 90 CV 5 speed |
| Main and layshaft rear bearings retaining plate | Bolt | M8 | 2.1 ÷ 2.6 | 1.3 Multijet 75 CV 1.3 Multijet 90 CV 5 speed |
| Main and layshaft rear bearings retaining plate | Bolt | M8 | 1.8 ÷ 2.2 | 1.2 8v 1.4 8v 1.4 16v |
| Main and layshaft ring nuts | Ring nut | M20 | 10 ÷ 12.4 | 1.3 Multijet 75 CV 1.3 Multijet 90 CV 5 speed |
| Main and layshaft ring nuts | Ring nut | M20 | 11.8 | 1.2 8v 1.4 8v |
| Layshaft gears | Bolt (left hand thread) | M12 | 10.0 ÷ 11.0 | 1.4 16v |
| Main shaft gears | Nut | M16 | 10.4 ÷ 12.6 | 1.4 16v |
| 5th speed control fork | Bolt | M6 | 1.5 ÷ 1.9 | 1.3 Multijet 75 CV 1.3 Multijet 90 CV 5 speed |
| 5th speed control fork | Bolt | M6 | 1.2 | 1.2 8v 1.4 8v |
| Rear cover | Bolt | M8 | 2.1 ÷ 2.6 | 1.3 Multijet 75 CV 1.3 Multijet 90 CV 5 speed |
| Rear cover | Bolt | M6 | 0.5 | 1.2 8v 1.4 8v 1.4 16v |
| Manual gearbox-differential ring gear | Bolt | M10 | 7.7 ÷ 9.2 | 1.3 Multijet 75 CV 1.3 Multijet 90 CV |
| Manual gearbox-differential ring gear | Bolt | M10 x 1.25 | 6.0 + 90° | 1.9 Multijet 1.3 Multijet 90 CV 6 speed |
| Manual gearbox casing differential support | Bolt | M8 | 2.0 | 1.2 8v 1.4 8v 1.4 16v |
| Manual gearbox casing differential support | Bolt | M10 | 3.5 | 1.2 8v 1.4 8v 1.4 16v |
| Speed signalling control support | Bolt | M6 | 0.5 | 1.2 8v 1.4 8v |
| 5th speed engagement fork control pawl | Bolt | M6 | 1.1 ÷ 1.3 | 1.2 8v 1.4 8v 1.4 16v |
| Support with fork lever for reverse gear engagement | Bolt | M8 | 1.4 ÷ 1.6 | 1.2 8v 1.4 8v 1.4 16v |
| Manual gearbox reverse gear idler | Bolt | M8 | 2.3 ÷ 2.8 | 1.2 8v 1.4 8v 1.4 16v |
| Manual gearbox gear engagement cover | Bolt | M6 | 2.0 | 1.2 8v 1.4 8v 1.4 16v |
| Manual gearbox differential seal flange | Bolt | M8 | 2.0 | 1.2 8v 1.4 8v |
| Main shaft rear bearing | Bolt | M8 x 1.5 | 5.0 ÷ 7.0 | 1.9 Multijet 1.3 Multijet 90 CV 6 speed |
| Gear selection and engagement assembly | Bolt | M8 | 2.0 | 1.9 Multijet 1.3 Multijet 90 CV 6 speed |
| Coaxial actuator | Bolt | M6 | 0.6 | 1.9 Multijet 1.3 Multijet 90 CV 6 speed |
| Differential internal housing support | Bolt | M12 | 11.0 | 1.9 Multijet 1.3 Multijet 90 CV 6 speed |
| Differential internal housing support | Bolt | M8 | 2.2 | 1.9 Multijet 1.3 Multijet 90 CV 6 speed |
| Left flange on differential | Bolt | M8 | 2.0 + 45° | 1.9 Multijet 1.3 Multijet 90 CV |
| Left flange on differential | Bolt | 1.3 Multijet 75 CV | ||
| Left flange on differential | Bolt | M8 | 2.0 | 1.2 8v 1.4 8v 1.4 16v |
| Manual gearbox to engine - crankcase side | Bolt | M12 | 4.8 ÷ 7.2 | |
| Manual gearbox to engine - crankcase side | Nut | M12 | 4.8 ÷ 7.2 | |
| Manual gearbox to engine - crankcase side | Bolt | M10 | 3.6 ÷ 4.4 | 1.3 Multijet |
| Manual gearbox to oil sump | Bolt | M10 | 3.6 ÷ 4.4 | 1.4 16v 1.9 Multijet |
| Manual gearbox to engine/gearbox bracket | Bolt | M12 | 4.8 ÷ 7.2 | |
| Bracket joining manual gearbox/differential to engine - differential side | Bolt | M8 | 2.2 ÷ 2.7 | 1.2 8v 1.4 8v |
| Bracket joining manual gearbox/differential to engine - gearbox side | Bolt | M12 | 5.0 ÷ 6.0 | 1.2 8v 1.4 8v |
| Bracket joining manual gearbox/differential to engine - gearbox side | Bolt | M10 | 3.6 ÷ 4.4 | 1.2 8v 1.4 8v |
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