Workshop Manuals Factory service & repair Fiat
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Fiat Multipla Factory Service Manual (1998-2010)22 · Fault diagnosis
22 · Diagnostics

Excessive fuel consumption

Make
Fiat
Model
Multipla Factory Service Manual
Year
1998–2010
Section
Consumption /leaks/ wear › Excessive fuel consumption
Fault diagnosisExcessive fuel consumption

EXCESSIVE FUEL CONSUMPTION

1.6 16v

The engine seems to be working normally, but the fuel consumption is higher than ever before for the vehicle.

When the engine is set to METHANE mode using the appropriate selector, the engine does not run for as long as indicated

The fuel consumption figures in the technical documentation for the vehicle have been defined during the course of homologation tests in accordance with directive 93/116/CE. These tests simulate an urban route and an "average" extra-urban route and therefore they may not be indicative because fuel consumption depends greatly on the style of driving.

Results of the tests
0PRELIMINARY CHECKSAll OKProblems encounteredOperation

Check the condition of the air filter

Check the state of the spark plugs

Move on to Step 1 1Filter element dirty or damaged

Replace the filter element Op.

1048A14

Spark plugs dirty or damaged

Replace the spark plugs Op.

5510D10

1CHECK USING DIAGNOSTIC EQUIPMENTAll OKProblems encounteredOperation

Connect the diagnostic test equipment (Examiner or other instruments) to the diagnostic socket.

Check:

  • that there are no faults in the engine management control unit
  • the plausibility of all the parameters
Move on to Step 2 1Error detected in the control unitContinue following the instructions for the diagnostic equipment
No communication with the control unit

Restore the connection between the engine management control unit and the diagnostic connector (See

E5030 GESTIONE ELETTRONICA MOTORI BENZINA

).

2INJECTOR CHECKAll OKProblems encounteredOperation
With the diagnostic equipment (Examiner or other instruments) carry out the active diagnosis of the injectorsMove on to Step 3 1Injector connection faulty

Repair the connection for the injectors with the control unit, (See

E5030 GESTIONE ELETTRONICA MOTORI BENZINA

).

Injectors faulty

Replace the injectors Op.

1056B70

4TIMING CHECKAll OKProblems encounteredOperation
Check the correct engine timingMove on to Step 5 1Timing not correct

Restore the correct timing for the engine Op.

1032B14

4TIMING CHECKAll OKProblems encounteredOperation
Check the correct engine timingMove on to Step 5 1Timing not correct

Restore the correct timing for the engine Op.

1032B14

5AIR CIRCUIT CHECKAll OKProblems encounteredOperation

Check:

  • the condition and seal of the air supply circuit
Move on to Step 6 1Circuit component damagedReplace the component (see Assembly 1048A)
6CHECK ON CORRECT OPERATIONAll OKProblems encounteredOperation
Check that the fault is no longer presentEnd of diagnosisFault persistsSearch for the fault starting with another symptom

1.9 JTD 8V

The engine seems to be working normally, but the fuel consumption is higher than ever before for the vehicle.

The fuel consumption figures in the technical documentation for the vehicle have been defined during the course of homologation tests in accordance with directive 93/116/CE. These tests simulate an urban route and an "average" extra-urban route and therefore they may not be indicative because fuel consumption depends greatly on the style of driving.

Results of the tests
1CHECK FOR LEAKSAll OKProblems encounteredOperation
Check visually for any fuel leaks from: tank, fuel filler, multifunction valve, etc.Move on to Step 2 1Leaks detectedEliminate leaks and/or replace defective components (see Assembly 1040A)
2FUEL FILTER CHECKAll OKProblems encounteredOperation
Check fuel filter operationMove on to Step 3 1Presence of water, petrol, paraffin or dirt detected

Clean tank pipes and replace filter element Op.

1044B20

3AIR CIRCUIT CHECKAll OKProblems encounteredOperation

Check the following, in order:

  • the condition of the air filter
  • the condition and seal of the air supply circuit
Move on to Step 4 1Filter dirty or partly blocked

Replace the air filter Op.

1048A14

Circuit component damagedReplace component (see Assembly 1048A)
4CHECK USING DIAGNOSTIC EQUIPMENTAll OKProblems encounteredOperation

Connect the diagnostic test equipment (Examiner or other instruments) to the diagnostic socket.

Check:

  • that there are no faults in the engine management control unit
  • the plausibility of all the parameters
Move on to Step 5 1Error detected in the control unitContinue following the instructions for the diagnostic equipment
No communication with the control unit

Restore the connection between the engine management control unit and the diagnostic connector See

E5050 GESTIONE ELETTRONICA MOTORI DIESEL

5EXHAUST PIPE CHECKAll OKProblems encounteredOperation
Check for any obstructions in the exhaust pipeMove on to Step 6 1Exhaust pipe blockedReplace the component involved (see Assembly 1076B)
6VALVE CLEARANCE CHECKAll OKProblems encounteredOperation

Check correct valve tappet clearance Op.

1036H14

Move on to Step 7 1Clearance not correct

Restore correct clearance for valves Op.

1036H18

7TIMING CHECKAll OKProblems encounteredOperation
Check correct engine timing.Move on to Step 8 1Timing not correct

Restore the correct timing for the engine Op.

1032B14

8CYLINDER COMPRESSION CHECKAll OKProblems encounteredOperation

Carry out cylinder compression test Op.

0510A10

Move on to Step 9 1Compression values not correct

Restore the correct cylinder compression, checking, for example, the seal for the injectors Op.

1056B70

and possibly for the cylinders.)

9CHECK ON CORRECT OPERATIONAll OKProblems encounteredOperation
Check that the fault is no longer presentEnd of diagnosisFault persistsSearch for the fault starting with another symptom

Parts & tools for this job For 1998 Fiat Multipla

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