Workshop Manuals Factory service & repair Fiat
01 General information02 Specifications03 Manufacturing data and tolerances04 Tightening torques05 Fluids and lubricants06 Maintenance07 Diagnostic checks08 Engine09 Clutch10 Gearbox and differential11 Transmission (4x4)12 Axles and driveshafts13 Brakes14 Steering15 Suspension and wheels16 Heating, air conditioning and auxiliary units17 Electrical equipment18 Body fittings19 Body panels and frame20 Wiring diagrams and electrical functions21 Wiring harnesses22 Connectors and pin-outs23 Fault diagnosis24 Special tools
Fiat Panda Factory Service Manual (2003-2012)08 · Engine
08 · Engine

Fuel tank and components

Make
Fiat
Model
Panda Factory Service Manual
Year
2003–2012
Section
Fuel tank and pipes › Fuel tank and components
EngineFuel tank and components

Fuel tank and components

Description 1040A

1.1, 1.2 8v

COMPOSITION

It is mainly composed of:

  • an electric fuel pump (1)
  • a fuel filter (2)
  • a float type fuel gauge (3)
  • a diaphragm pressure regulator (4)
  • a mesh pre-filter (5).
Fuel tank and components

1.3 JTD 16v

SUBMERGED PUMP ASSEMBLY COMPLETE WITH FUEL GAUGE SENDER UNIT

The fuel pump forms a single assembly with the fuel gauge sender unit and fuel filter; the components cannot be replaced individually.

Fuel tank and components

1.1, 1.2 8v

GAUGE ELECTRICAL VALUES

Fuel tank and components

1.3 JTD 16v

ELECTRIC FUEL PUMP

The fuel pump comprises a permanent-magnet electric motor (1) which controls the pump impeller (2), and a terminal-carrier cover (3), which contains the electrical and hydraulic connections.

The pump stage is of the single type with peripheral flow, with high performance under low voltage and temperature conditions.

Its advantages compared with pumps operating in accordance with the positive-displacement principle are:

  • light weight;
  • small in size.
Fuel tank and components

1.1, 1.2 8v

Electric fuel pump

The fuel pump comprises a permanent-magnet electric motor (1) which controls the pump impeller (2), and a terminal-carrier cover (3), which contains the electrical and hydraulic connections.

The pump stage is of the single type with peripheral flow, with high performance under low voltage and temperature conditions.

Its advantages compared with pumps operating in accordance with the positive-displacement principle are:

  • light weight
  • small in size.
Fuel tank and components

1.3 JTD 16v

INERTIA SWITCH

The inertia switch is fitted under the dashboard on the passenger side near the front door pillar. In the case of an impact to the vehicle, it interrupts the connection to earth for the electric fuel pump and consequently the supply of fuel to the injection system.

Fuel tank and components

1.1, 1.2 8v

Electric fuel pump

Specifications

  • Capacity 110 l/h
  • Pressure 3.5 bar
  • Voltage 12 V
  • Current = 7.5 A

1.3 JTD 16v

INERTIA SWITCH

A steel ball (1) mounted in a conical housing (2) is normally locked by the attraction force of an adjacent magnet.

For specific acceleration loads, the ball is released from the magnetic clip and gradually comes out of the conical housing in an upwards movement following the angle of the cone.

Above the ball, there is a quick-trip mechanism (3) which forms the normally closed (N.C.) electric circuit.

When the mechanism is struck by the ball, it changes position from an N.C. circuit to a normally open (N.O.) circuit, breaking the fuel pump's earth circuit.

The switch can be reset by pressing a button protected by a soft cover (4).

Fuel tank and components

1.1, 1.2 8v

The inertia switch, fitted on the right under the dashboard on the passenger side, interrupts the connection to earth for the fuel pump and consequently the supply to the injection system, in the case of an impact to the vehicle.

Fuel tank and components

1.3 JTD 16v

INERTIA SWITCH

After a crash, even if minor, if a smell of fuel or fuel leaks are perceived, do not reset the switch, but seek the cause of the fault and eliminate it, in order to avoid risks of fire. Otherwise, if there are no leaks and the vehicle can be restarted, press the button to reactivate the pump.

1.1, 1.2 8v

A steel ball (1) mounted in a conical housing (2) is normally locked by the attraction force of an adjacent magnet.

Under specific acceleration loads, the ball is released from the magnetic lock and gradually emerges from the conical housing in an upward movement, following the angle of the cone.

Above the ball, there is a quick-trip mechanism (3) which forms the normally closed (N.C.) electric circuit.

When the mechanism is struck by the ball, it changes position from an N.C. circuit to a normally open (N.O.) circuit, breaking the fuel pump's earth circuit.

The switch can be reset by pressing a button protected by a soft cover (4).

Fuel tank and components

Even after an apparently minor impact, if there is a smell of fuel or leaks are noticed from the fuel system, do not turn the switch back on, but search for the cause of the problem and remedy it to prevent the risk of fire.

Otherwise, if there are no leaks and the vehicle can be restarted, press the button to reactivate the pump.

Parts & tools for this job For 2003 Fiat Panda

Links open Amazon search results in a new tab. As an Amazon Associate I earn from qualifying purchases.