Workshop Manuals Factory service & repair Fiat
01 00 General information and technical data02 10 Engine03 18 Clutch04 21 Gearbox and differential05 27 Axle06 33 Braking system07 41 Steering08 44 Suspension and wheels09 50 Auxiliary units10 55 Electrical equipment11 70 Bodywork12 Diagnosis13 Tests14 Wiring diagrams
Fiat Seicento Factory Service Manual (1998-2010)04 · 21 Gearbox and differential
04 · Transmission

Reassembly

Make
Fiat
Model
Seicento Factory Service Manual
Year
1998–2010
Section
Manual gearbox with differential (899) › Reassembly
21 Gearbox and differentialReassembly

(Op. 2110B40continued)

  1. Slacken the screws (1a) and remove the gearbox rear cover (1b)
Diagram showing the removal of the gearbox rear cover, with callouts 1a pointing to a screw and 1b pointing to the cover itself.
  • Complete removing the 5th speed gears following Op. 2110B20 MANUAL GEARBOX (5 speed)with differential - Disassembly and reassembly - Part wash check - Replacement if necessary of synchronisers and inner controls.

Reassembly

  • Re-connect the 5th speed gearsfollowing Op. 2110B20 MANUAL GEARBOX (5 speed) with differential - Disassembly and reassembly - Part wash check - Replacement if necessary of synchronisers and inner controls.
  • Coat the specified sealant on the contact surfaces between the gearbox rear cover and the gearbox
TypeComponentDescriptionQty
-SealantGEARBOX REAR COVER
Loctite® 573
-
  • Assemble the gearbox rear cover and fasten it with the corresponding screws to the specified torque
FasteningComponentØValue (daNm)
-ScrewGEARBOX REAR M8 COVER1.6 - 2.6
  • Clean the gearbox oil drain plug and tighten it to the specified torque
FasteningComponentØValue (daNm)
-PlugMANUAL GEARBOX/ DIFFERENTIAL PLUGSM22 4.6
  1. Slacken the gearbox oil filler cap.
  • Fill with oil through the filler hole
TypeComponentDescriptionQty
-Oil (l)MANUAL GEARBOX/ DIFFERENTIAL
TUTELA ZC 75 SYNTH (SAE 75W90)
2.4
  • Make sure that the oil level reaches the lower edge of the filler hole.
  • Clean the filler cap and tighten it to the specified torque
FasteningComponentØValue (daNm)
-CapMANUAL GEARBOX/ DIFFERENTIAL CAPSM22 4.6
  • Complete with Op. 7055B42 SUPPLEMENTARY WHEEL ARCH (one) - R+R.
  • Complete with Op. 4450B10 WHEEL (one) front - R+R.
  • Lower the vehicle.
  • Connect the battery (-) terminal
DescriptionConnector
BatteryA1
  • Close the engine compartment.
  • Remove the car body from the car lift.

Parts & tools for this job For 1998 Fiat Seicento

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