Workshop Manuals Factory service & repair Fiat
01 General information02 Specifications03 Manufacturing data and tolerances04 Tightening torques05 Fluids and lubricants06 Maintenance07 Diagnostic checks08 Engine09 Clutch10 Gearbox and differential11 Axles and driveshafts12 Brakes13 Steering14 Suspension and wheels15 Heating, air conditioning and auxiliary units16 Electrical equipment17 Body fittings18 Body panels and frame19 Wiring diagrams and electrical functions20 Wiring harnesses21 Connectors and pin-outs22 Fault diagnosis23 Special tools
Fiat Stilo Factory Service Manual (2001-2007)22 · Fault diagnosis
22 · Diagnostics

Engine does not start / under no circumstances

Make
Fiat
Model
Stilo Factory Service Manual
Year
2001–2007
Section
Starting › Engine does not start / under no circumstances
Fault diagnosisEngine does not start / under no circumstances

ENGINE DOES NOT START / UNDER NO CIRCUMSTANCES

The engine does not start. When the key is turned, the instruments light up, the starter motor turns to the Avv position, but the engine will not start.

The MIL warning light should come on with the ignition on and go out once the engine has started; if there is a fault in the panel the CODE system failure will be present.

Results of the tests
0PRELIMINARY CHECKSAll OKProblems metOperation

1.2 16v

1.6 16v

1.8 16v

2.4 20v

Check, in order:

  • that there is no CODE system failure
  • that the inertia switch has not been operated
Continue to Step 1CODE failure presentContinue according to the instructions for the See table K52 CODE FAILURE WARNING LIGHT ON
CODE failure presentRestore correct operation
1CHECKING WITH DIAGNOSTIC EQUIPMENTAll OKProblems metOperation

1.2 16v

1.6 16v

1.8 16v

2.4 20v

Connect the diagnostic equipment (Examiner or other instruments) to the diagnostic socket and check the engine management control unit:

  • that there are no errors in the control unit
  • the plausibiilty of the parameters
Continue to Step 2Error detected in the control unitContinue according to the instructions for the diagnostic equipment
Error detected in the control unitContinue according to the instructions for the diagnostic equipment
2ACTIVE TESTING OF FUEL PUMPAll OKProblems metOperation

1.2 16v

1.6 16v

1.8 16v

2.4 20v

Carry out active testing of fuel pump and check if it is working properlyContinue to Step 3Pump not workingContinue to Step 3
3CHECKING PETROL PUMP ELECTRICAL CIRCUITAll OKProblems metOperation

1.2 16v

1.6 16v

1.8 16v

2.4 20v

Check the petrol pump supply and earth See E5030 PETROL ENGINE ELECTRONIC MANAGEMENTContinue to Step 4Connections not correctRestore connections See E5030 PETROL ENGINE ELECTRONIC MANAGEMENT
Connections not correctReplace the petrol pump Op. 1040A70)
4CHECKING DELIVERY PRESSUREAll OKProblems metOperation

1.2 16v

1.6 16v

1.8 16v

2.4 20v

Check that the fuel pressure is correct Op. 0505C10Continue to Step 5Incorrect pressure: front pipes obstructedRemove obstruction If necessary, replace the pipe
Connections not correctReplace the pump assembly Op. 1040A70)
5IGNITION OPERATION CHECKAll OKProblems metOperation

1.2 16v

1.6 16v

2.4 20v

Check that the ignition is working properly at the coils by carrying out the test See Test 5510CC Check that the ignition coils are working:No spark at more than one coilContinue to Step 6
No spark at more than one coilContinue to Step 7
1.8 16vCheck that the ignition is working properly at the coils by carrying out the test See Test 5510CC Check that the ignition coils are working:No spark at more than one coilContinue to Step 8
No spark at all the coilsContinue to Step 9
6COIL ELECTRICAL CIRCUIT CHECKAll OKProblems metOperation

1.2 16v

1.6 16v

2.4 20v

Check the continuity of the main circuit of the coils which are not working See E5030 PETROL ENGINE ELECTRONIC MANAGEMENTContinue to Step 8Connections not correctRestore connections See E5030 PETROL ENGINE ELECTRONIC MANAGEMENT
7COIL ELECTRICAL CIRCUIT CHECKAll OKProblems metOperation

1.2 16v

1.6 16v

2.4 20v

Check the continuity of the main circuit of the coils See E5030 PETROL ENGINE ELECTRONIC MANAGEMENTContinue to Step 9Connections not correctRestore connections See E5030 PETROL ENGINE ELECTRONIC MANAGEMENT
8CHECKING CORRECT OPERATIONAll OKProblems metOperation

1.2 16v

1.6 16v

1.8 16v

2.4 20v

Check that the fault is no longer presentEnd of diagnosisFault persists: coil defectiveReplace the defective coils Op. 5510C10
9CHECKING CORRECT OPERATIONAll OKProblems metOperation

1.2 16v

1.6 16v

1.8 16v

2.4 20v

Check that the fault is no longer presentEnd of diagnosisFault persists: control unit defective

Replace the defective coils Op. 1056B82

Search for the fault starting from another symptom'

Parts & tools for this job For 2001 Fiat Stilo

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