Introduction - GEARBOX

1.2 16v, 1.4 16v, 1.6 16v

All operations should be carried out taking great care to avoid injury to persons.

For some procedures, the use of special tools is indicated. The use of these tools is vital in order to work safely.

Follow the safety instructions in force for workshop procedures. Where necessary, the Manual contains specific warnings to prevent the risk of dangerous situations.

When using chemicals, closely follow the safety instructions given on the safety sheet which the supplier must give the user.

All the operations should be carried out taking great care not to damage the components.

In order to release parts which are sticking, tap gently with an aluminium or lead hammer if iron materials are involved: use a wooden or resin hammer for light alloy parts. use a wooden or resin hammer for light alloy parts.

When dismantling, check that the components have reference marks.

During refitting, lubricate the parts as necessary to prevent seizure during the initial period of operation.

When refitting, it is vital to follow the recommended tightening torques and adjustment data.

During each refitting, replace the gaskets, oil seals, spring washers, safety plates, self-locking nuts and all components which have deteriorated.