Manual gearbox
- Make
- Fiat
- Model
- Stilo Factory Service Manual
- Year
- 2001–2007
- Section
- Differential › Manual gearbox
SpecificationsManual gearbox
MANUAL GEARBOX
| 1.2 16V | 1.4 16V | 1.6 16V | 1.8 16V | 2.4 20V | ||
|---|---|---|---|---|---|---|
| Crown wheel and pinion reduction | 4.071 | 4.071 | 3.733 3.867 (*) | 3.867 | 3.562 | |
| Ratio at the wheels | I | 15.913 | 15.913 | 14.592 15.116 (*) | 15.116 | 13.536 |
| ll | 8.781 | 8.781 | 8.056 8.345 (*) | 8.654 | 7.961 | |
| lll | 6.025 | 6.025 | 5.525 5.723 (*) | 5.878 | 5.414 | |
| IV | 4.563 | 4.563 | 4.185 4.335 (*) | 4.470 | 4.118 | |
| V | 3.652 | 3.652 | 3.348 3.469 (*) | 3.658 | 3.256 | |
| VI | 3.118 | 3.118 | ||||
| Reverse | 15.543 | 15.543 | 14.252 14.764 (*) | 15.116 | 12.631 | |
| Differential internal housing bearing | Conical roller bearings | |||||
| Bearing preloading adjustment | By shims | |||||
| Thickness of shims | 0.05 mm | 1.75-2.90 | 1.75-2.90 | 1.75-2.90 | ||
| 0.07 mm | 1.70-2.89 | 1.70-2.89 | ||||
| 1.00-1.95 | ||||||
| Interference for exact bearing preloading | 0.12 | |||||
| Clearance between planet and satellite gears | =0.10 | |||||
| Adjustment of clearance between planet and satellite gears | No adjustment | By shims | ||||
| Thickness of shims (mm) | 0.10 | 1.00-1.40 | ||||
| Adjustment of main gearbox shaft bearing preloading | By shims | |||||
| Thickness of shims (mm) | 0.35-0.40-0.45-0.50-0.55-0.60-0.65-0.70-0.75-0.80-0.85-0.90-0.95-1.00-1.05-1.10-1.15-1.20-1.30-1.40-1.45-1.50-1.55-1.60-1.75 | |||||
| Adjustment of gearbox layshaft bearing preloading | By shims | |||||
| Thickness of shims (mm) | 0.70-0.75-0.80-0.85-0.90-0.95-1.00-1.05-1.10-1.15-1.20-1.25-1.30-1.35-1.40-1.60-1.80-2.00-2.20 | |||||
| Clearance between seat and gearbox layshaft front bearing circlip (mm) | 0.02-0.11 | |||||
| Thickness of circlips (mm) | 1.975-2.020-2.065 | |||||
(*) Multi Wagon version
| 1.9 JTD (80 CV) | 1.9 JTD (115 BHP) | 1.9 JTD 16V | ||
|---|---|---|---|---|
| Crown wheel and pinion reduction | 3.053 | 3.630 | 3.176 | |
| Ratio at the wheels | I | 11.934 | 12.995 | 12.069 |
| ll | 6.833 | 6.861 | 7.098 | |
| lll | 4.640 | 4.320 | 4.319 | |
| IV | 3.529 | 2.622 | 3.084 | |
| V | 2.806 | 2.505 | 2.576 | |
| VI | 2.245 | |||
| Reverse | 11.934 | 12.008 | 11.260 | |
| Differential internal housing bearing | Conical roller bearings | |||
| Adjustment of bearing preloading | By shims | |||
| Thickness of shims | 0.05 mm | 1.75-2.90 | ||
| 0.07 mm | ||||
| Interference for exact bearing preloading | 0.12 | |||
| Clearance between planet and satellite gears | =0.10 | |||
| Adjustment of clearance between planet and satellite gears | No adjustment | No adjustment | By shims | |
| Thickness of shims (mm) | 1.00-1.40 | |||
| Adjustment of gearbox main shaft bearing preloading | By shims | |||
| Thickness of shims (mm) | 0.35-0.40-0.45-0.50-0.55-0.60-0.65-0.70-0.75-0.80-0.85-0.90-0.95-1.00-1.05-1.10-1.15-1.20-1.30-1.40-1.45-1.50-1.55-1.60-1.75 | |||
| Adjustment of gearbox layshaft bearing preloading | By shims | |||
| Thickness of shims (mm) | 0.70-0.75-0.80-0.85-0.90-0.95-1.00-1.05-1.10-1.15-1.20-1.25-1.30-1.35-1.40-1.60-1.80-2.00-2.20 | |||
| Clearance between seat and gearbox layshaft front bearing circlip (mm) | 0.02-0.11 | |||
| Thickness of circlips (mm)i | 1.975-2.020-2.065 | |||
Parts & tools for this job For 2001 Fiat Stilo
- PARTClutch kitSearch: Fiat Stilo 2001 clutch kit
- TOOLClutch alignment toolSearch: clutch alignment tool
- FLUIDGear oilSearch: Fiat Stilo manual gearbox oil
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