Workshop Manuals Factory service & repair Fiat
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Fiat Ulysse Factory Service Manual (2002-2010)08 · Engine
08 · Engine

Left camshaft housing - replace gasket

Make
Fiat
Model
Ulysse Factory Service Manual
Year
2002–2010
Section
Cylinder head/s › Left camshaft housing - replace gasket
EngineLeft camshaft housing - replace gasket

LEFT CAMSHAFT HOUSING - REPLACE GASKET

Operation 1016B20 · CAMSHAFT HOUSING(S)

2.0 16v

Removing

Op. 5530B56 BATTERY DRIP TRAY COVER - R.R.

- Disconnect the negative battery terminal.

Op. 5010B18 HEATING VENTILATION UNIT AIR INTAKE - R+R

See descriptions

See descriptions

Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.

Op. 4450B04 RIGHT FRONT WHEEL - R.R

Op. 7055B91 RIGHT FRONT WHEEL ARCH LINER - R.R.

Op. 4410D16 BRACKET (ONE) RETAINING CHASSIS TO BODY - R R

- < R1 > Right side, front

See descriptions

See descriptions

See descriptions

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See descriptions

- Disconnect the electrical connection for the windscreen wiper motor.

- Undo the retaining bolts (2a) and remove the windscreen wiper motor (2b).

LEFT CAMSHAFT HOUSING - REPLACE GASKET

- Rotate the fastening pins (1a) through 90° and remove the coil cover (1b).

LEFT CAMSHAFT HOUSING - REPLACE GASKET

- Disconnect the electrical connection for the coils.

- Undo the retaining bolts (2a) and remove the coils (2b).

LEFT CAMSHAFT HOUSING - REPLACE GASKET

- disconnect the rapid connectors (1a) from the oil vapour separator and from the rigid air inlet hose on the throttle casing and move the pipe (1b) aside.

LEFT CAMSHAFT HOUSING - REPLACE GASKET

- Undo the fixing bolts (1a) and remove the left (inlet side) tappet cover (1b).

LEFT CAMSHAFT HOUSING - REPLACE GASKET

- Disconnect the rapid connector (1a) from the single fuel supply pipe manifold and the rapid connector (1b) for the fuel vapour return pipe from the throttle casing.

LEFT CAMSHAFT HOUSING - REPLACE GASKET

- Use the tool (1a) to lock the pullies, undo the fixing bolts (1b) and remove the pullies (1c).

DescriptionCodeFunction
1aCounter-torqueLocking toothed driven pullies
LEFT CAMSHAFT HOUSING - REPLACE GASKET

- Undo the fixing bolts (1a) and remove the rear shield for the driven timing pullies (1b).

LEFT CAMSHAFT HOUSING - REPLACE GASKET

- Undo the fixing bolts (1a) and remove the left camshaft housing (1b) following the order illsutrated in the diagram.

LEFT CAMSHAFT HOUSING - REPLACE GASKET

Refitting

- Thoroughly clean the matching surfaces and renew the sealant on the fitting surface.

Apply a continuous bead of sealant with no breaks.

- Place the left camshaft housing (1a) in position and tighten the fixing bolts (1b) to torque following the order illustrated in the diagram.

Value - daNmFasteningComponentØ
1b0.5 +1BoltLEFT CAMSHAFT HOUSING - Replace gasket
LEFT CAMSHAFT HOUSING - REPLACE GASKET

- Fit the rear shield for the driven pullies.

- Tighten the bolts fixing the rear shield for the pullies.

- Fit the pullies and screw in the fixing bolts without tightening them.

- Fit the counter-torque tool to lock the pullies and tighten the fixing bolts to torque.

DescriptionCodeFunction
Counter-torqueLocking toothed driven pullies

- Fit the left tappet cover (1a) and tighten the tappet cover fixing bolts (1b) to torque in the order illustrated.

Value - daNmFasteningComponentØ
1b0.5 + 1BoltLeft TAPPET COVER - R.R. and Replace gasket
LEFT CAMSHAFT HOUSING - REPLACE GASKET

- Connect the rapid connectors for the oil vapour separator and the rigid air inlet hose to the throttle casing.

- Fit the coils and tighten the fixing bolts.

- Connect the electrical connection for the coils.

- Fit the coil cover and renew the fastenings.

- Fit the windscreen wiper motor and tighten the fixing bolts.

- Connect the electrical connection for the starter motor.

See descriptions

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Op. 4410D16 BRACKET (ONE) RETAINING CHASSIS TO BODY - R R

- < R1 > Right side, front

Op. 7055B91 RIGHT FRONT WHEEL ARCH LINER - R.R.

Op. 4450B04 RIGHT FRONT WHEEL - R.R

Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.

See descriptions

See descriptions

See descriptions

Op. 5010B18 HEATING VENTILATION UNIT AIR INTAKE - R+R

- Connect the negative battery terminal.

Op. 5530B56 BATTERY DRIP TRAY COVER - R.R.

Op. 0010T21 ENGINE COOLANT - CHECK DENSITY AND CHANGE, IF NECESSARY

Parts & tools for this job For 2002 Fiat Ulysse

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