Right camshaft housing - replace gasket
- Make
- Fiat
- Model
- Ulysse Factory Service Manual
- Year
- 2002–2010
- Section
- Cylinder head/s › Right camshaft housing - replace gasket
RIGHT CAMSHAFT HOUSING - REPLACE GASKET
Removing
Op. 5530B56 BATTERY DRIP TRAY COVER - R.R.
- Disconnect the negative battery terminal.
Op. 5010B18 HEATING VENTILATION UNIT AIR INTAKE - R+R
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Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.
Op. 4450B04 RIGHT FRONT WHEEL - R.R
Op. 7055B91 RIGHT FRONT WHEEL ARCH LINER - R.R.
Op. 4410D16 BRACKET (ONE) RETAINING CHASSIS TO BODY - R R
- < R1 > Right side, front
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- Disconnect the electrical connection for the windscreen wiper motor.
- Undo the retaining bolts (2a) and remove the windscreen wiper motor (2b).
- Rotate the fastening pins (1a) through 90° and remove the coil cover (1b).
- Disconnect the electrical connection for the coils.
- Undo the retaining bolts (2a) and remove the coils (2b).
- disconnect the rapid connectors (1a) from the oil vapour separator and from the rigid air inlet hose on the throttle casing and move the pipe (1b) aside.
- Disconnect the electrical connection for the cam angle sensor.
- Undo the fixing bolt (2a) and remove the cam angle sensor (2b).
- Undo the fixing bolts (1a) and remove the tappet cover with built in oil separator (1b).
- Undo the fixing bolts (2a) and remove the inlet side tappet cover (2b).
- Using the tool (1a) lock the pullies, undo the fixing bolts (1b) and remove the pullies (1c).
| Description | Code | Function | |
|---|---|---|---|
| 1a | Counter-torque | Locking toothed driven pullies |
- Undo the fixing bolts (1a) and remove the rear shield for the driven timing pullies (1b).
- Undo the fixing bolts (1a) and remove the right camshaft housing (1b) following the order illsutrated in the diagram.
Refitting
- Thoroughly clean the matching surfaces and renew the sealant on the fitting surface.
Apply a continuous bead of sealant with no breaks.
- Place the left camshaft housing (1a) in position and tighten the fixing bolts (1b) to torque following the order illustrated in the diagram.
| Value - daNm | Fastening | Component | Ø | |
|---|---|---|---|---|
| 1b | 0.5 + 1 | Bolt | RIGHT CAMSHAFT HOUSING - Replace gasket |
- Fit the rear shield for the driven pullies.
- Tighten the bolts fixing the rear shield for the pullies.
- Fit the pullies and screw in the fixing bolts without tightening them.
- Fit the counter-torque tool to lock the pullies and tighten the fixing bolts to torque.
| Description | Code | Function | |
|---|---|---|---|
| 1a | Counter-torque | Locking toothed driven pullies |
- Fit the tappet cover with built in oil vapour separator (1a) and tighten the fixing bolts (1b) to torque following the order illsutrated.
| Value - daNm | Fastening | Component | Ø | |
|---|---|---|---|---|
| 1b | 0.5 + 1 | Bolt | TAPPET COVER with built in oil vapour separator |
- Fit the left tappet cover (1a) and tighten the tappet cover fixing bolts (1b) to torque in the order illustrated.
| Value - daNm | Fastening | Component | Ø | |
|---|---|---|---|---|
| 1b | 0.5 + 1 | Bolt | Left TAPPET COVER - R.R. and Replace gasket |
- Fit the cam angle sensor and tighten the fixing bolt.
- Connect the electrical connection for the cam angle sensor.
- Connect the rapid connectors for the oil vapour separator and the rigid air inlet hose to the throttle casing.
- Fit the coils and tighten the fixing bolts.
- Connect the electrical connection for the coils.
- Fit the coil cover and renew the fastenings.
- Fit the windscreen wiper motor and tighten the fixing bolts.
- Connect the electrical connection for the starter motor.
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Op. 4410D16 BRACKET (ONE) RETAINING CHASSIS TO BODY - R R
- < R1 > Right side, front
Op. 7055B91 RIGHT FRONT WHEEL ARCH LINER - R.R.
Op. 4450B04 RIGHT FRONT WHEEL - R.R
Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.
See descriptions
See descriptions
See descriptions
Op. 5010B18 HEATING VENTILATION UNIT AIR INTAKE - R+R
- Connect the negative battery terminal.
Op. 5530B56 BATTERY DRIP TRAY COVER - R.R.
Op. 0010T21 ENGINE COOLANT - CHECK DENSITY AND CHANGE, IF NECESSARY
Parts & tools for this job For 2002 Fiat Ulysse
- PARTEngine gasket setSearch: Fiat Ulysse 2002 engine gasket set
- TOOLTorque wrenchSearch: 3/8 inch torque wrench
- TOOLFeeler gauge setSearch: feeler gauge set
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