ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

Pump Assembly > < Transaxle
Automatic Transmission/Transaxle - Vehicles With: 4F27E - Final Drive Carrier and Differential Assembly Focus 1999 (08/1998-12/2004)
Disassembly and Assembly of Subassemblies

Special Tool(s)

Installer Differential Bearing

205-062 (15-025A)

Remover, Bearing (Main Tool)

205-295 (15-050A)

Collet for 205-295

308-197 (16-062)

Adapter

205-071-01 (15-026A-01)

Materials
Name
Specification
Automatic Transmission Fluid
WSS–M2C202–B 

Disassembly

  1. CAUTION:
    CAUTION:Do not damage the speed sensor wheel.
    NOTE:
    NOTE:Left-hand side shown, right-hand side similar.
    Using the special tools, remove the differential case bearings.

  1. NOTE:
    NOTE:The roll pin can be driven through the housing.
    Remove the differential pinion shaft.
    • Remove and discard the pin.
    • Remove the differential pinion shaft.

  1. Remove the differential side gears.
    1. Turn the differential pinion gears 90 degrees and remove the differential pinion gears with the thrust washers.
    1. Remove the differential side gears with the thrust washers.
  1. Clean all parts thoroughly in suitable solvent and blow dry with moisture-free regulated compressed air.
  1. Inspect the differential parts for damage and wear.
    • Pinion gear teeth and bores
    • Side gear teeth and five plines
    • Thrust washers
    • Differential pinion shaft
    • Differential case bearing and surfaces

Assembly

  1. Lubricate the gears and thrust washers with clean Automatic Transmission Fluid.

  1. Install the different pinion gears and thrust washers.
    1. Install the differential side gears and thrust washers.
    1. Install the differential pinion gears and thrust washers by rotating 90 degrees.

  1. Install the differential pinion shaft.
    1. Push the pinion shaft in place.
    1. Install a new pin.

  1. Using the special tool, install the differential case bearings.

Pump Assembly > < Transaxle