FLOOR PANEL PLUG – Noise - Service Solution
- Make
- Lancia
- Model
- Thesis Factory Service Manual
- Year
- 2002–2009
- Section
- Fittings › FLOOR PANEL PLUG – Noise - Service Solution
FLOOR PANEL PLUG – Noise - Service Solution
FLOOR PANEL PLUG
Noise - Service Solution
FAULT COMPLAINED OF
At speeds above 80 km/h, a noise can be heard, similar to a rush of air, which produces aerodynamic resonance coming from the front section, in the area below the dashboard.
TECHNICAL CAUSE
Loss of plug in floor panel front box section (service openings).
OPERATIONS IN PRODUCTION
In addition to the mechanical fastening, the plugs are stuck using silicon adhesive to ensure a perfect seal in all circumstances.
IMPLEMENTATION OF MODIFICATION
| Version | Factory | Line | Chassis n. | Organization n. |
|---|---|---|---|---|
| all versions in question | Mirafiori | - | 10418 | 8773 |
OPERATIONS IN NETWORK
Network behaviour standards towards the Customer
- When this problem is reported and confirmed, reassure the Customer that it can be solved by sealing/sticking a special plug in the floor panel.
- After the operation, show the Customer the work that has been done and make sure that they are satisfied.
Service Solution:If this problem is reported and confirmed, stick the plugs in the 'service openings' using silicon adhesive following the instructions in the operating cycle below.
OPERATING CYCLE
- Raise the vehicle on a lift;
- Remove the plug in the service opening (1 - Fig. 1) (if fitted) in the floor panel front box section;
- Thoroughly clean and degrease both the plug and the service opening using heptane;
- Apply a bead of silicon sealant about 6 mm in diameter to the perimeter of the service opening;
- Fit the plug in the 'service opening' and exert pressure on it to make sure that it is correctly fitted;
- Repeat the procedure for the service opening on the other side
Fig. 1
when using chemicals, closely follow the safety instructions given on the safety sheet which the supplier must give to the user (in Italy, in accordance with Legislative Decrees 52/97 and 285/98 and later modifications and inclusions).
AVAILABILITY OF PARTS
| Version | Description | Order n. | Qty. |
|---|---|---|---|
| all versions in question | Plug | 60673693 | 2 |
| all versions in question | Silicon sealant '7091' | 71713687 | 1 |
CLAIM REPORT DATA
| Version | Operation | Piece | Fault | Position | Time allowance |
|---|---|---|---|---|---|
| all versions in question | 7095108 | 1 | CE | AFA | .25 |
Parts & tools for this job For 2002 Lancia Thesis
- TOOLTorque wrenchSearch: 3/8 inch torque wrench
- TOOLSocket setSearch: socket set metric
- BOOKHaynes manualSearch: Haynes manual Lancia Thesis
Links open Amazon search results in a new tab. As an Amazon Associate I earn from qualifying purchases.