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Lancia Thesis Factory Service Manual (2002-2009)14 · Suspension and wheels
14 · Steering & suspension

Rear suspension axle - r.r.

Make
Lancia
Model
Thesis Factory Service Manual
Year
2002–2009
Section
Rear suspension › Rear suspension axle - r.r.
Suspension and wheelsRear suspension axle - r.r.

REAR SUSPENSION AXLE - R.R.

Operation 4420D10 · REAR SUSPENSION AXLE/CROSSMEMBER

Removing

- Position the vehicle on a lift.

See in Op. 7040D50 ENGINE COMPARTMENT UPPER SOUND INSULATION SHIELD - R.R.

See in Op. 7040B10 LOAD CARRYING COMPARTMENT LINING - R.R.

See in Op. 7040B17 Luggage compartment/load platform side trim flap (one) - Replace

See in Op. 7040B13 Luggage compartment/load platform SIDE LINING - R.R.

See in Op. 4450B11 Rear WHEEL (one) - R.R.

See in Op. 7055B43 REAR WHEEL ARCH LINER (one), left or right - R.R.

See in Op. 4440K31 LEFT OR RIGHT REAR INTELLIGENT SUSPENSION SHOCK ABSORBER (ONE) - R.R.

Using the EXAMINER diagnostic equipment carry out the procedure for moving the rear brake pads away from the discs.

1. Undo the bolts fixing the brake back plate to the hub.

2. Undo the fixing bolt (2a) and remove the ABS sensor (2b).

REAR SUSPENSION AXLE - R.R.

- Raise the vehicle.

3.0 V6, 3.2 V6

See in Op. 1076B20 Rear exhaust SILENCER - R.R.

See in Op. 1076A40 Exhaust pipe HEAT SHIELDS - R.R.

2.4 20V, 2.4 JTD 10V

See in Op. 1076B20 Rear exhaust SILENCER - R.R.

See in Op. 1076A40 Exhaust pipe HEAT SHIELDS - R.R.

2.0 TB

See in Op. 1076B20 Rear exhaust SILENCER - R.R.

See in Op. 1076A40 Exhaust pipe HEAT SHIELDS - R.R.

2.4 JTD 20V

See in Op. 1076B20 Rear exhaust SILENCER - R.R.

See in Op. 1076A40 Exhaust pipe HEAT SHIELDS - R.R.

All versions

1. Disconnect the electrical connection for the headlamp alignment rear potentiometer.

DescriptionConnector
1Headlamp alignment corrector rear potentiometer (CAF)K002
REAR SUSPENSION AXLE - R.R.

1. Position the tool for supporting the rear suspension axle.

DescriptionCodeFunction
1Support1.860.975.001Rear axle (support)

2. Undo the bolts fixing the rear axle to the bodyshell.

3. Remove the rear axle, complete with springs, anti-roll bar and track control arms.

REAR SUSPENSION AXLE - R.R.

Refitting

- Fit the rear axle, complete with springs, anti-roll bar and track control arms.

- Tighten the bolts fixing the rear axle to the bodyshell.

- Remove the tool positioned previously for supporting the rear suspension axle.

DescriptionCodeFunction
Support1.860.975.001Rear axle (support)
DescriptionConnector
Headlamp alignment corrector rear potentiometer (CAF)K002

2.4 JTD 20V

See in Op. 1076A40 Exhaust pipe HEAT SHIELDS - R.R.

See in Op. 1076B20 Rear exhaust SILENCER - R.R.

2.4 20V, 2.4 JTD 10V

See in Op. 1076A40 Exhaust pipe HEAT SHIELDS - R.R.

See in Op. 1076B20 Rear exhaust SILENCER - R.R.

3.0 V6, 3.2 V6

See in Op. 1076B20 Rear exhaust SILENCER - R.R.

See in Op. 1076A40 Exhaust pipe HEAT SHIELDS - R.R.

2.0 TB

See in Op. 1076B20 Rear exhaust SILENCER - R.R.

See in Op. 1076A40 Exhaust pipe HEAT SHIELDS - R.R.

All versions

- Lower the vehicle.

- Fit the ABS sensor in the special housing in the rear brakes.

- Fit the brake caliper bracket complete with caliper and tighten the fixing bolts.

Using the EXAMINER diagnostic equipment carry out the procedure for calibrating the rear brakes.

See in Op. 4440K31 LEFT OR RIGHT REAR INTELLIGENT SUSPENSION SHOCK ABSORBER (ONE) - R.R.

See in Op. 7055B43 REAR WHEEL ARCH LINER (one), left or right - R.R.

See in Op. 4450B11 Rear WHEEL (one) - R.R.

See in Op. 7040B13 Luggage compartment/load platform SIDE LINING - R.R.

See in Op. 7040B17 Luggage compartment/load platform side trim flap (one) - Replace

See in Op. 7040B10 LOAD CARRYING COMPARTMENT LINING - R.R.

- Place the vehicle in Standard "A" conditions, in other words with the vehicle mass complete, spare wheel, tool kit, all supplies and accessories (oil, engine coolant, etc.) and a full fuel tank.

- Check that the tyre inflation pressure is correct.

- Position the vehicle on a support so that the wheels are resting on the ground.

2.4 20V

- Check that after the vehicle has been placed in standard "A" conditions, the measurement "D"-"C" corresponds to the figure given in the table below.

SubjectValue
Rear wheel geometrymm
D - C21 ± 5
Standard A
REAR SUSPENSION AXLE - R.R.

2.4 JTD 10V

- Check that after the vehicle has been placed in standard "A" conditions, the measurement "D"-"C" corresponds to the figure given in the table below.

SubjectValue
Rear wheel geometrymm
D - C21 ± 5
Standard A
REAR SUSPENSION AXLE - R.R.

3.0 V6, 3.2 V6

- Check that after the vehicle has been placed in standard "A" conditions, the measurement "D"-"C" corresponds to the figure given in the table below.

SubjectValue
Rear wheel geometrymm
D - C21 ± 5
Standard A
REAR SUSPENSION AXLE - R.R.

2.0 TB

- Check that after the vehicle has been placed in standard "A" conditions, the measurement "D"-"C" corresponds to the figure given in the table below.

SubjectValue
Rear wheel geometrymm
D - C21 ± 5
Standard A
REAR SUSPENSION AXLE - R.R.

2.4 JTD 20V

- Check that after the vehicle has been placed in standard "A" conditions, the measurement "D"-"C" corresponds to the figure given in the table below.

SubjectValue
Rear wheel geometrymm
D - C21 ± 5
Standard A
REAR SUSPENSION AXLE - R.R.

All versions

- Tighten the bolts fixing the rear axle to the bodyshell to torque.

Value - daNmFasteningComponentØ
2.5BoltREAR RIGID AXLEM8
Value - daNmFasteningComponentØ
10BoltREAR RIGID AXLEM12x1.5

See in Op. 4450A40 REAR WHEEL GEOMETRY - Check using optical equipment - Includes rear wheel toe-in adjustment if necessary

See in Op. 7040D50 ENGINE COMPARTMENT UPPER SOUND INSULATION SHIELD - R.R.

Parts & tools for this job For 2002 Lancia Thesis

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