CAUTION: During the engine removal

86. Position jack beneath gearbox fluid pan and

87. With assistance, lower engine into engine
88. With assistance, align engine to bell housing
89. Fit bolts securing bell housing to engine and
90. Remove jack supporting gearbox fluid pan.
91. Lower engine hoist ensuring mountings are
92. Disconnect lifting chains from engine eyes.
93. Remove lifting tool
73. Fit engine lifting tool LRT-12-514 to hoist. 94. Remove hoist from above vehicle.
74. Lower hoist and connect lifting chains to engine 95. Position engine harness around engine. brackets. 96. Connect ignition coil multiplug and secure to
75. Raise hoist until lifting chains become taught and use a jack to support gearbox. 97. Connect LH injector multiplugs.
76. Remove 6 bell housing to engine bolts. 98. Connect gauge temperature thermistor.
77. With assistance, raise engine on hoist from 99. Connect multiplug to fuel temperature sensor. engine compartment. 100. Connect multiplug to ECT sensor.
101. Connect RH bank HT leads to spark plugs and

CAUTION: During the engine removal

procedure ensure that the engine does not 102. Connect RH rocker cover breather pipe to ram damage any surrounding components.

103. Connect RH injector multiplugs.
78. Move engine clear of vehicle and lower onto 104. Align engine harness to RH side of inlet manifold work bench.
79. Disconnect lifting chains from engine. 105. Fit heater hose/pipe assembly to inlet manifold
80. Raise hoist and position aside.
106. Align heater pipe to bracket and secure with

Refit

107. Position alternator terminal leads and secure.
81. Clean engine and gearbox mating faces. 108. Route harness down front of engine.
82. Clean dowel and dowel holes. 109. Connect Lucar to oil pressure switch.
83. Position hoist above engine. 110. Connect multiplug to camshaft position sensor.
84. Connect lifting chains to engine. 111. Connect radiator bottom hose to heater pipe and
85. Raise engine from work bench and position above engine compartment. 112. Raise vehicle.

raise transmission to ease alignment of bell housing to engine.

CAUTION: Use a block of wood or hard rubber pad to protect fluid pan.

compartment.

• CAUTION: During the engine fitment
• procedure ensure that the engine does not
• damage any surrounding components.

dowels.

tighten to 46 Nm (34 lbf.ft).

NOTE: Align harness brackets to 2 uppermost bell housing retaining bolts.

aligned with chassis brackets.

LRT-12-514 from hoist.

bracket.

secure to guides.

housing.

and secure with screws.

and secure with clip.

screw.

secure with clip.