300Tdi Defender
TRANSFER GEARBOX
1
SPECIFICATIONS, TORQUE
TORQUE VALUES
NOTE: Torque wrenches should be regularly checked for accuracy to ensure that all fixings are
tightened to the correct torque.
Nm
Transfer gearbox
Pinch bolt - operating arm to crank arm
9
......................................................
End cover gear change housing
9
.................................................................
Bottom cover to transfer case
25
....................................................................
Front output housing to transfer case
25
........................................................
Cross shaft housing to front output housing
25
...............................................
Gear change housing
25
.................................................................................
Pivot shaft to link arm
25
.................................................................................
Connecting rod to adjustable clevis
25
...........................................................
Anti-rotation plate intermediate shaft
25
.........................................................
Front output housing cover
25
........................................................................
Pivot bracket to extension housing
25
............................................................
Finger housing to front output housing
25
......................................................
Bearing housing to transfer case
25
...............................................................
Brake drum to coupling flange
25
...................................................................
Bearing housing cover to transfer gearbox
45
................................................
Rear output speedometer housing to transfer gearbox
45
..............................
Selector finger to cross shaft high/low
25
.......................................................
Selector fork, high/low to shaft
25
...................................................................
Transmission brake to speedometer housing
72
............................................
Gate plate to grommet plate
9
.......................................................................
Gearbox to transfer case
45
...........................................................................
Oil drain plug
30
..............................................................................................
Oil filler/level plug
30
.......................................................................................
Differential case (front to rear)
60
...................................................................
Output flanges
162
...........................................................................................
Differential case rear stake nut
72
..................................................................
Transfer breather
15
.......................................................................................
Transfer box front drive flange to drive shaft
45
..............................................
Transfer box rear drive flange to drive shaft
45
..............................................
Transfer gearbox mounting brackets to chassis
30
........................................
Mounting brackets to transfer gearbox
55
......................................................
Mounting rubbers to mounting brackets
21
.....................................................