Evaporator (page 2 of 2)

11. Remove 3 screws securing recirculation servo to casing and position aside.

12. Remove 7 clips securing casing halves.
13. Remove and discard foam seal from output duct.
14. Release thermocouple from evaporator matrix.
15. Separate evaporator casing and remove evaporator matrix.

Refit

1. Position matrix to casing.
2. Align casing halves and secure with clips.
3. Insert tip of thermocouple into centre of matrix fins.
4. Position servo output crank to recirculation flap lever and secure servo with screws.
5. Fit new foam seal to output duct.
6. Position evaporator, fit nuts but do not tighten.
7. Engage hose to drain pipe.
8. Fit clamp securing evaporator to heater and tighten nut to 3 Nm.
9. Tighten nuts securing evaporator to lower dash panel to 9 Nm.
10. Connect multiplugs.
11. Remove evaporator pipe caps and clean air conditioning pipe connections.
12. Lubricate new ’O’ rings with refrigerant oil.
13. Fit pipe bracket to evaporator pipes.
14. Fit thermostatic expansion valve. See this section.
15. Fit fascia panel. See BODY, Interior trim components.
16. Remove stand(s) and lower vehicle.