Preparing the housings

Remove the shift fork shafts and shift forks, Figs. I and II

• Remove :
  • - bolts (5) and (6),
  • - shafts (1) and (2) their forks : shaft (2) has a locking plunger on it.

Place the reverse shift control in the reverse position, Fig. II.

Remove, Fig. II.

• - shaft (7) and the reverse gear,
• - shaft (9) and the control components. (Warning - there is a ball and a spring at (a)),
• - bolt (8), and take out the bracket.

Remove, Fig. I : the input shaft (4) and the output shaft (3), together.

Take out : Fig. III.

• : the locking plungers, from points (b), using a magnet.

Remove the crown wheel carrier : Fig. III and IV.

• Remove :
  • - the bearing retainer plates (10),
  • - the final drive casing (11).

Remove the crown sheet carrier : Fig. IV.

If the bearings are to be reused, mark the positions of their outer track rings (12) and retain the adjusting shims that are fitted at (c).

PREPARING THE HOUSINGS

Prepare the clutch housing : Fig. V.

Replace seal (13), Oil its outer periphery and fit it, using the 36 mm i.d. x 42 mm o.d. tube.

Fit the assembly studs, when applicable, Figs. V and VI.

Check that the two locating dowels (→) are in position.