Workshop Manuals Factory service & repair Rover
01 General information02 Information03 Maintenance04 Engine 1.4 K805 Engine 1.606 Engine 1.6 D.O.H.C.07 Engine 2.0 T1608 Engine management system - PGM-Fi09 Modular engine management system - SPi10 Modular engine management system - MPi11 Fuel delivery system12 Cooling system13 Manifold and exhaust14 Clutch15 Manual gearbox 1.416 Manual gearbox 1.617 Automatic gearbox18 Drive shafts19 Steering20 Suspension21 Brakes22 Body23 Heating and ventilation24 Air conditioning25 Wipers and washers26 Electrical27 Instruments28 Supplementary restraint system (SRS)
Rover 200/400 Coupé, Cabriolet & Tourer Workshop Manual11 · Fuel delivery system
11 · Engine

Fuel tank assembly (page 3 of 3)

Make
Rover
Model
Coupé, Cabriolet & Tourer 200/400 Coupé, Cabriolet & Tourer Workshop Manual
Section
Repairs
Fuel delivery systemFuel tank assembly · page 3 of 3

Remove

  1. Raise rear of vehicle.

WARNING: Support on safety stands.

  1. Remove fuel tank assembly.
Engine oil pan with gasket and sensor mounting locations
Diagram showing fuel pump housing, vent pipe, and associated hoses with callout numbers 3, 4, 5, 6, 7, 8, and 9.
  1. Release clip securing tank vent hose and disconnect hose.
  2. Remove 2 nuts securing vent pipe to tank brackets.
  3. Remove nut securing vent valve to bracket and release valve from bracket.
  4. Release clip and disconnect hose from cut – off valve.
  5. Release fuel pump multiplug cover and disconnect multiplug from fuel pump.
  6. Remove 6 nuts securing fuel pump housing, release housing and remove housing and vent pipe assembly from the tank.
  7. Remove housing seal.

Refit

  1. Wipe fuel pump housing and mating face, position and secure sealing ring to housing.
  2. Position housing and vent pipe assembly, align and secure to tank. Fit and tighten nuts to 9 Nm.
  3. Connect fuel pump multiplug and secure rubber cover.
  4. Connect fuel cut off hose, secure clipand position vent pipe to tank brackets. Fit and tighten nuts to 9 Nm.
  5. Position vent valve to bracket and secure with nut to 9 Nm. Connect vent hose and secure with clip.
  6. Refit fuel tank assembly.
  7. Remove stand(s) and lower vehicle.

Parts & tools for this job For Rover Coupé, Cabriolet & Tourer

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